Best MIG Welder Reviews for 2020 and Buyer’s Guide For [110V & 220V]

Best MIG Welder Reviewed

You decided to buy your own welder. You are sick of asking others to weld stuff for you, as I was a long time ago, you want to learn the basics and enter the trade or you just need a welder for a garage and work on the yard.

As you have seen, the online market is flooded with cheap welders from China. They produce horrible welds and break down all the time.

But not all of them …

My colleague and I made a list of the best MIG welders that you can buy online. We compared them and honestly reviewed each one of them. They are made in the USA or are US brands and have extended warranties and good customer support.

So, below is a quick guide (Updated for 2020) to help you find the right MIG for your job. We will discuss the pros and cons as well as highlight the details of some of the top MIGs in the industry today. Now let’s get started.

Just a quick shout out guys! Rest assured that I put these products on the list due to their quality and my personal opinion as, let’s say, experienced welder (burn marks, ruined eyesight, and all).

I just want to be transparent with you and inform you that my site Weldingpros.net may obtain a share of sales or other monetary compensation from the links on this page.

So, buddy, I hope that using this article you pick a great welder and put some nice bits on that metal (and if not just grind it a little ;)).

Adam Mason ♠

Best 110v MIG Welders Quick Comparison

Best For the Money
yeswelder 205ds
Best Overall
Hobart 500559 Handler 140 MIG Welder...
Lincoln Electric K2185-1 Handy MIG...
Forney Easy Weld 140 MP, Multi-Process...
LONGEVITY Migweld 140-140 Amp Mig Welder...
YESWELDER MIG-205DS
Hobart 500559 Handler 140 MIG Welder...
Lincoln Electric K2185-1 Handy MIG...
Forney Easy Weld 140 MP, Multi-Process...
LONGEVITY Migweld 140-140 Amp Mig Welder...
10% off Coupon Code:
"July -10% Weldingpros"
-
-
110V/220V
110V
120V
120V
115V
30 - 160A (110V). 30 - 200A (220V)
25–140
25-140A
10-140A
25-140A
Rated Output at 60% Duty Cycle 160 A
Rated Output at 20% Duty Cycle 90 A
Rated Output at 20% Duty Cycle 90 A
Rated Output at 30% Duty Cycle 90
Rated Output at 20% Duty Cycle 90 A
MIG/Flux Core and Stick/TIG
MIG/FC
MIG/FC
MIG/FC/Stick/TIG
MIG/FC
Welds 24 ga up to 3/4 in mild steel
Welds 24 ga up to 1/4 in mild steel
Welds 24 ga up to 1/8" in MS
Welds 24 ga up to 1/4 in MS
Welds 24 ga up to 3/8" MS
Excellent price to quality ratio, Metal wire drive system, Very high duty cycle, 1 year warranty
Industrial cast aluminum drive system, 5/3/1 Hobart warranty, Made in USA
Well established and tested manufacturer. light weight only 26 pounds. Made in USA
MULTI-PROCESS WELDER- 3 in 1 Stick Welder, MIG Welder and DC TIG Welder
Spool gun can be added for aluminum welding. Has a durable metal drive/feed.
Best For the Money
yeswelder 205ds
YESWELDER MIG-205DS
10% off Coupon Code:
"July -10% Weldingpros"
110V/220V
30 - 160A (110V). 30 - 200A (220V)
Rated Output at 60% Duty Cycle 160 A
MIG/Flux Core and Stick/TIG
Welds 24 ga up to 3/4 in mild steel
Excellent price to quality ratio, Metal wire drive system, Very high duty cycle, 1 year warranty
Best Overall
Hobart 500559 Handler 140 MIG Welder...
Hobart 500559 Handler 140 MIG Welder...
110V
25–140
Rated Output at 20% Duty Cycle 90 A
MIG/FC
Welds 24 ga up to 1/4 in mild steel
Industrial cast aluminum drive system, 5/3/1 Hobart warranty, Made in USA
Lincoln Electric K2185-1 Handy MIG...
Lincoln Electric K2185-1 Handy MIG...
-
120V
25-140A
Rated Output at 20% Duty Cycle 90 A
MIG/FC
Welds 24 ga up to 1/8" in MS
Well established and tested manufacturer. light weight only 26 pounds. Made in USA
Forney Easy Weld 140 MP, Multi-Process...
Forney Easy Weld 140 MP, Multi-Process...
120V
10-140A
Rated Output at 30% Duty Cycle 90
MIG/FC/Stick/TIG
Welds 24 ga up to 1/4 in MS
MULTI-PROCESS WELDER- 3 in 1 Stick Welder, MIG Welder and DC TIG Welder
LONGEVITY Migweld 140-140 Amp Mig Welder...
LONGEVITY Migweld 140-140 Amp Mig Welder...
-
115V
25-140A
Rated Output at 20% Duty Cycle 90 A
MIG/FC
Welds 24 ga up to 3/8" MS
Spool gun can be added for aluminum welding. Has a durable metal drive/feed.

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Best 220v MIG Welders Quick Comparison

Image
Best For the Money
yeswelder 205ds
Editor's Choice
Hobart - 500553 Handler 210 MVP MIG...
Lincoln Electric Powermig 210 Mp...
LINCOLN ELECTRIC CO K2698-1 Easy MIG 180...
LOTOS MIG175 175AMP Mig Welder with Free...
Rating
10% off Coupon Code:
"July -10% Weldingpros"
-
-
Voltage Inputs
220V
120V or 230V
120V or 230V
230V
200-240V
Output
MIG 40-250A, TIG 10-250A, Stick 20-220A
25 - 140A (115V). 25 - 210A (230V)
25 - 140A (115V). 25 - 210A (230V)
25 - 210A
25 - 175A
Duty cycle
220V MIG 60% at 250 amps
115V 20% at 90 amps; 230V 30% at 150 amps
115V 20% at 90 amps; 230V 30% at 150 ampss
230V 30% at 150 amps
230V 30% at 150 amps
Features
Great price to quality ratio, Very high duty cycle, Portable, Does MIG/TIG/Stick, 1 year warranty
Best of both worlds. Cast aluminium drive system. Made in USA
Large color display. Multifunctional welds Stick and TIG processes. Very easy to use
Fully adjustable drive system reduces wire tangle and crushing. Tested manufacturer.
Come's with FREE spool gun for aluminium welding.
Dual Voltage
Good for aluminum and stainless steel
Best For the Money
Image
yeswelder 205ds
Best Value For Money
YESWELDER MIG-Pro 250
Rating
10% off Coupon Code:
"July -10% Weldingpros"
Voltage Inputs
220V
Output
MIG 40-250A, TIG 10-250A, Stick 20-220A
Duty cycle
220V MIG 60% at 250 amps
Features
Great price to quality ratio, Very high duty cycle, Portable, Does MIG/TIG/Stick, 1 year warranty
Dual Voltage
Good for aluminum and stainless steel
Editor's Choice
Image
Hobart - 500553 Handler 210 MVP MIG...
Rating
Voltage Inputs
120V or 230V
Output
25 - 140A (115V). 25 - 210A (230V)
Duty cycle
115V 20% at 90 amps; 230V 30% at 150 amps
Features
Best of both worlds. Cast aluminium drive system. Made in USA
Dual Voltage
Good for aluminum and stainless steel
Image
Lincoln Electric Powermig 210 Mp...
Rating
-
Voltage Inputs
120V or 230V
Output
25 - 140A (115V). 25 - 210A (230V)
Duty cycle
115V 20% at 90 amps; 230V 30% at 150 ampss
Features
Large color display. Multifunctional welds Stick and TIG processes. Very easy to use
Dual Voltage
Good for aluminum and stainless steel
Image
LINCOLN ELECTRIC CO K2698-1 Easy MIG 180...
Rating
-
Voltage Inputs
230V
Output
25 - 210A
Duty cycle
230V 30% at 150 amps
Features
Fully adjustable drive system reduces wire tangle and crushing. Tested manufacturer.
Dual Voltage
Good for aluminum and stainless steel
Image
LOTOS MIG175 175AMP Mig Welder with Free...
Rating
Voltage Inputs
200-240V
Output
25 - 175A
Duty cycle
230V 30% at 150 amps
Features
Come's with FREE spool gun for aluminium welding.
Dual Voltage
Good for aluminum and stainless steel

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Best 110v MIG Welders – Editor’s Picks

Below are some of the best reviews for MIG welding machines (last updated 2020) and important information about the most popular brands and models of MIG welders in the industry.

  • YESWELDER MIG-205DS MIG Welder
  • The Hobart 500559 Handler Wire Welder
  • Lincoln K2185 – 1 Handy MIG Welder
  • Forney 299 125FC Flux Core Welder
  • LONGEVITY Migweld 140 Amp Mig Welder

These reviews should help you choose one of the best welding unit for your needs. Keep in mind that all MIG welders essentially perform the same function. What separates each product from others is its application and additional manufacturer features and components.

1. YesWelder MIG-205DS MIG welder [Best For the Money]

image of a Yeswelder MIG-205DS

The YESWELDER MIG-250DS is a compact, durable, multifunctional welding machine that is capable of producing quality welds. But what makes it the best MIG welder is the fact that is lightweight very affordable. In my opinion you won’t find such price to quality ration elsewhere.

This welding machine is suitable for MIG, Flux Core, and Stick welding. Additionally, you can do Lift Arc TIG welding by adding the optional TIG torch.

The settings are really easy to use and the Synergy setting is great for beginners. Meaning that you simply input the thickness of the material you are about to weld and the voltage and amperage will be automatically set. Overall the good thing is that you don’t need a high skill level to operate this Welding machine and the beginner welder will feel at home with this one.

Good for DIY repairs, hobby projects, and basic metal welding like welding on trailer frames, auto body repairs, making and repairing fences and etc.

Other additions include a really good MIG gun and a stick electrode holder. This is also a dual voltage machine that offers 205 amp with a really good duty cycle. And let’s not forget the full metal drive system which is rarely found at this price. You also get a warranty of up to 1 year, rarely offered at this price range.

Simply a great value welding unit.

10% off Coupon Code: “August-10% Weldingpros”

2. The Hobart 500559 Handler MIG Welder

The Hobart 559 Handler Wire Welder, also known as the Hobart handler 140, is a MIG welder with high-task yield and incredible power. It is compact and portable. It operates on 115V household power and delivers 140 amps of output power. The Hobart Handler 140 does not need additional setup and is ideal for steel, stainless alloys, and aluminum.

Better wire feeder This 110v machine has a flux core capacity that makes it capable of working thick gauge steel – even 24-gauge up to ¼ in thick materials. The machine is also can be used for DIY repairs, basic metal welding, construction jobs, and auto body repairs. Handler 140 is built to be durable. It is Hobart’s most popular MIG welder.

It is also the industry’s best model for value. It is extremely versatile. It is perfect for the welder in an auto body, farm projects, and household repairs. With a 5-position tapped voltage control, this 115v machine allows you to select how you want to tune your arc.It has a heavy-duty work clamp and gives industrial performance. For a more extensive review about this Hobart Handler, click here.

Hobart 500559 Handler 140 MIG Welder 115V
  • 5-position voltage control selector adds a smooth, stable arc at all welding thicknesses
  • Welds 24 gauge up to 1/4 in mild steel; Weldable Materials: Steel, Stainless Steel and Aluminum
  • Welding Processes: MIG(GMAW), Flux Cored(FCAW)
  • Operates off 115V standard household current; Wire Feed Speed Range 40-700 IPM, 50-740 IPM at no load

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW)  MIG (GMAW).
  • Weld Thickness Range: Mild Steel – 24 ga. – 1/4 in.
  • Weldable Materials: Steel, Stainless Steel, Aluminum with Spool-gun.
  • Input Voltage: 110/115/120 V, 60 Hz.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 90 A @ 20% duty cycle.
  • Amperage Range: 25 A – 140 A.
  • Wire Feed Speed: 40 IPM – 700 IPM.
  • Weight: 57 lbs.
Pros & Cons

Pros

  • Ease of use
  • Covered with 5/3/1 Hobart warranty
  • Lightweight design and compact for usage and storage
  • Easy setup
  • Versatile

Cons

  • Small voltage

3. Lincoln Electric K2185 – 1 Handy MIG Welder

Lincoln Electric K2185 – 1 can be plugged into a standard 20-amp power outlet. Although gas is essential for function, it can work without gas as well. Flux Cored welding makes use of a hollow wire electrode that gets fed through the gun. This machine is compact, lightweight, and portable. It has four settings for voltage and speed adjustment that allows welding from 24-gauge to 1/8” thick metal.

It comes with everything you need for MIG welding in the box. It comes with a cable assembly, gun, clamp and work cable, gas regulator, hose, and gas nozzle, solid welding wire spool, contact tips and hand shield with filtering lens and plate. All you have to do is add protective gas.

Lincoln Electric K2185-1 Handy MIG Welder
  • Compact, portable and lightweight construction
  • Continuous wire feed speed adjustment
  • Ideal for welding mild steel from 24 gauge to 1/8” thick

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Back to Comparison Table

Specifications
  • Processes: Flux Cored (FCAW)  MIG (GMAW).
  • Weld Thickness Range: Mild Steel welds up to 1/8 in.
  • Weldable Materials: Steel, Aluminum with Spool-gun, Stainless Steel.
  • Input Voltage: 110/115/120 V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 70A/17V/20%  duty cycle.
  • Amperage Range: 35A -88A.
  • Wire Feed Speed: 0-300 ipm.
  • Weight: 46 (20.9 kg).
Pros & Cons

Pros

  • Ease of use
  • Easy set up
  • Compact and portable
  • Low skill level needed to operate

Cons

  • Not intended for industrial use
  • Welds only Low Carbon Steel up to 1/8”.

Full review here

4. Forney Easy Weld 140 MP

Forney Easy Weld 140 MP is regarded as an entry level-welding machine suitable for various types of welding work. As a multi-purpose welder, it can be used for MIG, TIG, DC, and Stick welding. The Forney Easy Weld is a small welder that can be used for work around the house and all types of smaller jobs. It is more than suitable for hobbyists, DIY projects or metal artists.

It is very easy to use and you can easily adjust the controls while you work and increase your performance. With the Forney Welder you can do MIG welding of up to ¼ inches in a single pass. This is more than enough for any daily activities that you will have in your garage. The Forney Easy Weld is also portable and has a sturdy build. It is a 120v welder so you can plug it in almost any home outlet.

Forney Easy Weld 140 MP, Multi-Process Welder
  • MULTI-PROCESS WELDER- 3 in 1 Stick Welder, MIG Welder and DC TIG Welder (Accessories for TIG Welding not included) everything you need in one machine
  • EASY TO USE- Easy start makes every strike EASY! Three position switch allows you to change process quickly
  • CONTROL YOUR WELD- Infinite voltage and wire feed speed controls allows you to dial in the perfect weld. Rated output voltage range- 12 - 23V. Rated output current range- 43 - 110A. Full output curren...
  • RUGGED- All metal case, Built to take the day to day. Big enough to handle 2 and 10 pound rolls of wire. Full metal wire drive assembly

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW), STICK (SMAW), TIG (GTAW).
  • Weld Thickness Range: Plate thickness, 24 gauge up to 1/4″.
  • Weldable Materials: Mild Steel.
  • Input Voltage: 120v
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: MIG 30% @ 90A.
  • Amperage Range: 10 – 140 AMP output.
  • Wire Feed Speed: 79 – 197 ipm.
  • Weight: 24.8 pounds.
Pros & Cons

Pros

  • Wire loads easily and quickly.
  • Adjustable feed speed
  • Compact
  • Power efficiency
  • Low skill level needed to operate
  • Lightweight
  • Compact and portable

Cons

  • Gas regulator and TIG gear not included

Full reveiw of this welding machine is here

5. LONGEVITY Migweld 140 Amp Mig Welder

Longevity has a proprietary transformer technology and comes with safety features like thermal overload protection to prevent overheating. It is 140 amp MIG. It allows for easy interchange of torching with a spool gun. The machine can handle up to 11 lbs. of the spool. It connects to any 110V wall outlet.

There is a power plug installed on the equipment. It has the capacity to weld up to 3/8” of Low Carbon Steel. The unit operates on gas or can function using flux-core welding. The Longevity is portable and can be plugged and used anywhere. It is perfect for home, diy enthusiasts and small shops

LONGEVITY Migweld 140-140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v
  • Operates on 110v standard outlet power. With power plug installed
  • Powerful welder capable of welding up to 3/8" mild steel
  • Shares the same consumables found in local stores, easy to learn and operate, comes with wire.
  • Operate the unit on gas or use flux-core gasless welding

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: FCAW, GMAW.
  • Weld Thickness Range: 24 ga – 1/4” Steel.
  • Weldable Materials: Steel, Aluminum, Inox.
  • Input Voltage:110v 50/60hz.
  • Input Phase: 1 phase.
  • Current Type: DC.
  • Rated Output: 20% @ 90A 18V duty cycle.
  • Amperage Range: up to 140A.
  • Wire Range:.025”-.030” (0.6-0.8mm) solid steel,  .030”-.035” (0.8-0.9mm) Flux-Cored.
  • Weight: 62 lbs total.
Pros & Cons

Pros

  • Versatile
  • Easy to use
  • Thermal overload protection
  • Power efficiency

Cons

  • Weld pattern may be inconsistent on 20-gauge metals

Best 220v MIG Welders – Editor’s Picks

These are the best 220v MIG welders, rigs with a little more welding power in them. 220v models are usually more expensive, but much more powerful.

  • Yeswelder MIG Pro 250 MIG Welder
  • Hobart Handler 210 MVP MIG Welder
  • Lincoln Electric Power MIG 210 Mp K3964-1
  • Lincoln Handheld, 208/230VAC
  • LOTOS MIG 175 175AMP Welder with FREE Spool-Gun
  • Hobart 500536001 IronMan 230 W/DP-3545-20
  • Forney 318 190-Amp MIG Welder, 230 volts

They can prove quite useful if you regularly weld thicker steel up to 1/8’ or aluminum. With these machines, you have more room to work on developing your hobby or profession.
Some of these best MIG welders come as dual voltage machines (110V/220V) making them mobile and diverse. Please read the reviews (buying guide) and features for each of them so you can make the best choice possible.

1. Yeswelder MIG Pro 250 MIG Welder

image of Yeswelder MIG Pro 250

Another MIG Welder coming from YESWELDER, that offers enormous power and quality. However, it is really lightweight (15.5 kg), offering more maneuverability and added function. The MIG option is a standard one but it can also be used for Stick and TIG welding. Mind you, the TIG torch is sold separately.

The most noticeable thing about this MIG welder is the 250 amps of welding power it can produce at an amperage of 60% duty cycle. That is, in my opinion, a great value considering the low price point.

It is also easy to use as it has both Manual and Synergy settings (auto-set feature based on material thickness). The latter will enable settings to be made between the power source, feeder, and the gun making it immensely easier for a novice welder.

The YESWELDER MIG 250A also comes with Dynamic control, allowing you either a soft or crisp arc.

This MIG welding machine is certainly one of the best ones at this price range. It provides multifunctional capabilities and has a decent number of settings to help you make great welding beads with this value welder at this really mediocre and low price point.

10% off Coupon Code: “August-10% Weldingpros”
Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW), STICK (SMAW), TIG (GTAW)
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 220/230/240 V.  60 Hz
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 250A @ 60% duty cycle for MIG, TIG and STICK
  • Amperage Range: MIG 40-250A, TIG 10-250A, Stick 20-250A
  • Weight: 34 lbs.
Pros & Cons

Pros

  • lightweight
  • Welding is smooth
  • Very Affordable
  • Quality build
  • A lot of power and high duty cycle
  • Beginner friendly

Cons

  • TIG torch not included

Full article about this machine is here

2. Hobart 500553 Handler 210 MVP MIG Welder

The Hobart handler 210 MVP can be plugged in different power outputs, either the 115V or 230V power input. It does not require additional tools to connect to the power receptacles. It has a multi-voltage plug that makes it easy to connect and use the welder anywhere. Using an instruction manual is easy. It is perfect for beginners or professionals.

Hobart 210 has a built-in wire feeder with adjustable tension. The Hobart handler 210 MVP MIG Welder has a powerful output to deal with 3/8 in. mild steel and good enough control for a 24 gauge. It can be used for applications of mild or stainless steel. Concerning the Hobart 210 heat settings and speed settings, the machine has seven output voltage settings and infinite knob for speed control.

It is easy to connect the optional spool adapter, optional plugin SpoolRunner 100 is great for welding aluminum and is recommended if you plan to weld those types of silver metals.

Read here the full review of the Hobart Handler 210

Hobart - 500553 Handler 210 MVP MIG Welder
  • Your purchase includes One Hobart – 500553 Handler 210 MVP MIG Welder, One 10 ft. (3m) H100S4-10 gun, One 10 ft. (3m) work cable with clamp, Built-in gas solenoid value and dual-gauge regulator with...
  • Welder Dimensions: 10.62” W x 19.5” L x 12.37” H | Welder weight: 79 lbs. | Input Voltage: 110/115/120 V – 220/230/240 V | Material Thickness: 1/4” – 3/8”
  • Sized for you to easily transport the unit to the jobsite with the power to weld 3/8 in. mild steel
  • Keeps wire electrically “cold” until trigger is pulled which gives you ease of use and keeps you safe

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Back to Comparison Table

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW).
  • Thickness Range: Mild Steel – 1/4 in. to 3/8 in.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 110/115/120 V, 220/230/240 V.  60 Hz
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 115 V, 90A @ 20% duty cycle./230V, 150A @ 30% duty cycle
  • Amperage Range: Not specified.
  • Wire Feeding Speed: 40 IPM – 770 IPM.
  • Weight: 79 lbs.
Pros & Cons

Pros

  • Welding is smooth
  • Cost-effective
  • The internal fan cooling system

Cons

  • Short cables
  • Not a lightweight welder

3. Lincoln Electric Power MIG 210 Mp K3964-1 MIG Welder

Mp K3964-1 is versatile and has strong sheet-metal construction. It is ideal for most DIY repairs at home or a small shop. It can be plugged into any conventional power supply. It has dual voltage inputs of 120V or 230V.

It has super excellent arc action with diamond core technology. It has an easy-turn numeric drive that indicates if there is any tension present in the unit. Lincoln is ideal for a beginner and those who are getting into gas welding for the first time. The display is easy to operate and simple to set up.

This multi-functional MIG welder can also be used as a stick welder or TIG welder. It’s also got many positive MIG welder reviews by Tig welders on welding forums, so if you ever choose to TIG weld something or you just want to learn TIG welding, this is the right rig for you. This is a multi-purpose welder that is among the best of its kind, but if you want to check the list of other multi-process welders, you can do it here. and the full review of this welding machine is in this article

Lincoln Electric Powermig 210 Mp #K3963-1
  • Dual Voltage Inputs (120V or 230V) means you can plug into any common power supply
  • Lightweight and portable–just 40 lbs.
  • Intuitive push-and-turn digital controls make setup a breeze
  • Large color display guides you through the setup process

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: MIG, Flux-Cored, DC Stick, DC TIG.
  • Metal Sheet Thickness:
    1. MIG: Weld up to 5/16 in. mild or stainless steel or weld aluminum* up to 3/16 in.
    2. Flux-Cored (Self- and Gas-shielded): Tackle the biggest jobs.
    3. DC Stick: Handles up to 5/32 in. stick welder electrodes.
    4. DC TIG: Enabled by Touch Start TIG® technology.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 115/230/1/60Hz
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 120V: 100A/19.0/40%duty cycle./230V: 200A/24V/25% duty cycle.
  • Amperage Range: 120V: 20-140 Amps DC, Max. OCV: 56, 230V: 20-220 Amps DC, Max. OCV : 56.
  • Wire Feeding Speed: 50-500 ipm (1.3-12.7 m/min).
  • Weight: 40 lbs.
Pros & Cons

Pros

  • Has a plug-and-play feature
  • Digital controls make setup a breeze
  • Large color display guides you through the setup process
  • Weighs only 40 lbs (lightweight).
  • Advanced options and settings are simple to access
  • Can be used by stick and TIG welders

Cons

  • Cannot handle mass production

Back to Comparison Table

4. Lincoln MIG Welder, Handheld, 208/230VAC MIG Welder

The Lincoln welder comes with the regulator, gun, wire spool, and other accouterments. The standard gun is replaceable with a Magnum 100SG spool-gun.
Cast aluminum gives a smooth flow of wire throughout. There are 180 amps to heat almost any gas welding job.

It is versatile and uses an assortment of wire thickness for light fabrication, maintenance and repair. This is one of the hardier MIG welding machines for welding that will show its cost-effectivness for years to come.

LINCOLN ELECTRIC CO K2698-1 Easy MIG 180 Wire Feed Welder,
  • For farm, light fabrication, auto or home projects
  • For industrial 208/230-v input power
  • Can weld on thicker material up to 3/16", MIG welding & 1/2" Gas less flux-cored welding
  • Simple 2 knob Tapped control makes it easy to tackle thin steel

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW).
  • Metal Thickness:
    MIG weld 24 gauge up to 3/16 in (4.8 mm).
    Weld up to 1/2 in. (12.7 mm) steel using self-shielded Lincoln Innershield® (FCAW-S) wires.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 208/230/1/60Hz
  • Input Phase: 1-Phase.
  • Current Type: DC
  • Rated Output: 208: 130A/17V/30% duty cycle,  230: 130A/20V/30% duty cycle.
  • Amperage Range: 30-180A
  • Wire Feeding Speed: 50-500 ipm (1.3-12.7 m/min).
  • Weight: 66 (33 kg)
Pros & Cons

Pros

  • Portable at only 66 lbs.
  • Affordable price
  • Comes with Lincoln Magnum 100SG spool-gun kit
  • The internal fan cooling system

Cons

  • Not recommended for heavy-duty jobs
  • 3/32” cullet and body.
  • You must purchase separate cullet and body if the MIG contains 1/16”, 0/040” or 0.20” electrodes.

5. LOTOS MIG 175 AMP Welder with FREE Spool Gun MIG Welder

The machine has excellent weld penetration with a wire feed welder’s motor system that functions well. It has a 30% duty cycle. It weighs 85 lbs. It can connect to a 200 to 220V wall outlet and can be set up in ten minutes. Its technology has been proven to be reliable and durable. A optional spool gun is added to the package at no additional charge. It can be used for different types of welding work around your home, shop, and garage.

LOTOS MIG175 175AMP Mig Welder with Free Spool Gun, Mask, Aluminum Welding Wires, Solid Wires, Argon...
  • ★ Aluminum Wire Feeder--The durable high quality aluminum wire feeder offers a much more stable and better welding experience.
  • ★Spool Gun Include-- High-speed MIG spool gun for aluminum welding, 10 feet 4 inches long, 4-prong end connection, 1lb aluminum wire with dia. 0. 9 millimeter included. Can welder 3/16" or thinner...
  • ★Reliable and Durable-- Its transformer technology has been proven to be reliable and durable.
  • ★Rated Output--175-amp MIG welder; mild/stainless steel: 18 Gauge – 1/4"; Aluminum: 3/16" or Thinner. Input voltage: 220/240V AC.

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Welding process: FCAW, GMAW.
  • Metal Thickness: 18 Gauge –1/4″ Alu. 1/8” Plate or Thicker.
  • Weldable Materials: Steel, Stainless-Steel, Aluminum.
  • Input Voltage: Weld up to 1/2 in. (12.7 mm) steel using self-shielded Lincoln Innershield® (FCAW-S) wires.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 1. 20% @175A,  2. 30% @135A Duty cycle.
  • Amperage Range: 30-175A.
  • Wire Feeding Speed: 50-400 ipm.
  • Weight: 85lbs (38.6kg)
Pros & Cons

Pros

  • Temperature controller
  • One year manufacturer warranty
  • Shipping only within the U.S.
  • Offers spool gun

Cons

  • Not recommended for heavy duty jobs
  • They make cheap spool guns

6. Hobart 500536001 IronMan 230 W/DP-3545-20

The Hobart Ironman 230 can be used in farm, garden and household repairs. It operates with 230V input power. The product comes with reversible drive rolls to limit the amount of money spent on replacement parts. The Ironman 230 also comes with controlled infinite wire speed cnob .

It has a thermal overload protection and to keep the internal components cleaner an internal cooling system that controls and keeps it from overheating. Voltage control selector and wire speed on this welder are on professional level and will be much easier to set up compared to ordinary household welding units. A welder of profesional power level that will do most of the welding jobs with ease.

Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun
  • MIG Welder capable of delivering 30-250 Amps of weld power
  • Aluminum wire drive system delivers 0 to 700 IPM wire feed speed with quick-change dual-drive rolls for .024-Inch, .030-Inch, .035-Inch and .045-Inch wires
  • Welds 24-Gauge to 1/2-Inch steel in a single pass, powered by 230-Volt AC input service and 50 Amp breaker
  • Spool hub with tool-less tension knob and automatic wire alignment makes changing wire spools easy

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Welding process: Flux Cored (FCAW), MIG (GMAW).
  • Metal Thickness: Mild Steel 24 GA. (0.8 mm) – 1/2 in.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 220/230/240V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Power Output:60% @ 175A duty cycle.
  • Amperage Range: 30 A – 250 A.
  • Wire Feed Speed: 0 IPM – 700 IPM.
  • Weight: 185 lbs.
Pros & Cons

Pros

  • Smooth, easy-to-control arc
  • Infinite wire speed dial
  • Easier access to the wire drive roll system
  • The internal cooling system

Cons

  • Short power and ground cable
  • Weighs 270 lbs
  • Needs a 230v or 240v outlet to run on household outlets

7. Forney 318 190-Amp MIG Welder, 230-volt

The Forney comes with a 10’ welding torch, 15’ power cord, regulator, and ground clamp. Its input range is up to 190/230V. It can be used on cast iron, Inox, Low Carbon Steel, and aluminum. The wire feeder is the cast-aluminum drive roll system. It allows it to last longer and weld heavy-duty materials. It welds metal up to 3/8” and there is a flow-meter included with the unit.

The product is versatile being able to process MIG and flux-core. Tweco consumables are compatible and it comes with a Euro-connect MIG gun connection. The spool-gun is 20-ft. in length and is ideal for aluminium wire. It has an integrated gas line and gives the user almost unlimited freedom during gas welding.

Forney 318 190-Amp MIG Welder, 230-Volt,Green
  • EASY TO USE- The Forney 190 MIG is easy to use, featuring Euro-Connect MIG gun with TWECO style consumables. This machine also features fast disconnect to swap out the torch and clean the liner
  • IMPROVED DESIGN- This machine features an upgraded cast aluminum wire drive system, dual geared idler and drive roll with better de-spooler. This welder also features integrated feet, torch wrap for...
  • POWERFUL AND SPACIOUS- MIG and Flux-Core capable unit that welds up to 3/8-inch, and features a larger cabinet for easy access to 4" (1-2 lb.) and 8" (10-11 lb.) spools
  • APPLICATIONS INCLUDE- DIY, Metal Fabrication, Maintenance & Repair, Farm & Ranch, Automotive

Last update on 2020-08-11 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Welding process: FCAW, GMAW.
  • Metal Thickness: 24 ga. – 3/8″.
  • Weldable Materials: Steel, Inox, Aluminum.
  • Input Voltage: 230V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Power Output: 120A @ 25% Duty Cycle.
  • Amperage Range: 35-190A.
  • Wire Diameter Range: 024″ – .035″.
  • Weight: 63 lbs.
Pros & Cons

Pros

  • 5/3/1 year warranty
  • Have new, improved and upgraded functions
  • Can be used for rugged jobs and workshop
  • Parts are replaceable
  • Easy to set up

Cons

  • Not very portable
Welding with MIG welder

What is MIG Welding

Unlike in other welding processes, in MIG welding an electrode/steel wire is fed from the welder through a liner and out of a contact tip that is in the machine’s gun.
The welder uses the power to heat up and melt the wire so that it can be used as an adhesive. Inert gas is integrated into the metal liquid to protect the liquid from infusing with any other atmospheric substances.

Using the melted electrode under optimal voltage and wire control, two metal pieces can be joined as they pass through the welding gun. This process is far quicker than the traditional arc methods that required the use of welding rods. The simplicity of the operation allows users at different skill levels to utilize the tool for a wide range of welding jobs. If you want to read a longer version of how to MIG weld,  jump here.

Back to Comparison Table

There are several advantages of using a MIG welder:

  • Can be used on thick plates or light-gauge material
  • Welds aluminum, carbon and inox
  • Speeds are significantly higher than stick welding
  • Reduces the amount of smoke that usually occurs with welding

Shielding Gas

Explanation of welding with a protective gas.
an image was taken from http://www.lincolnelectric.com

Shielding gases, A.K.A, inert gases, are utilized during different types of welding, like the gas metal arc welding (GMAW) or gas tungsten arc welding (GTAW) process.

The reason welders use gases is to ensure that oxygen or vapor does permeate the work area. Although the gases inhibit the presence of oxygen, it can also create a poor weld if not used correctly.

The key is to choose the right type and amount of gas for the work you are doing. Shielding gas can also be expensive. Before you purchase shielding gas, make sure to do your homework in order to find a type of gas that is both highly-effective, weed-friendly, and cost-effective.

The four most common gasses used for high-quality weld are:

  • Carbon Dioxide (CO2)
  • Oxygen (O2)
  • Argon (Ar)
  • Helium (He)

Gasless Welding

Explanation of Flux core welding without protective gas.
image was taken from http://www.lincolnelectric.com

To use MIG welders for FCAW (gasless types of welding), it requires changing the polarity switch near the drive to alternate from a solid wire to flux cored wire.

In the case of a gasless MIG welder, the flux core wire separates the weld pool from oxygen. A self-shielding tubular flux-cored wire can be utilized to remove oxygen by eliminating the weld pools reliance on atmospheric gas.

There are several benefits to gasless welding. First, the welder can be used in any position or in any environment since there is protection from the atmospheric gasses, mainly oxygen built into the MIG wire.

Second, since no outside protective gas is needed, then it is a more cost-effective and efficient means of welding. Third, it is perfect for beginners since it requires less skill to operate the machinery. Lastly, FCAW produces welds with little to no porosity. It creates a solid mass form throughout the weld.

If you wish to learn more about Self-Shielded vs. Gas-Shielded electrode, you can visit lincolnelectric.com

Power

One of the first things you want to consider when buying a MIG welder is the output power. For home DIY projects, using thin metals, 100 amps will be sufficient.
A rig that has a maximum 140 amps is good to have because you will never know if you will need to weld some things that are thicker.
It may cost you a few extra dollars, but it will be worth it.

The minimum power outputs are another thing to look at when considering a wire fed welder.
For 18-gauge metal, a machine with a minimum of around 30 amps is just fine. However, if you are going to weld fragile metal that is around 22 gauge or 0.8 mm, then you want to look for a machine with a minimum out of 20-25 amps.

Wire Feed Speed

The aluminum wire feed mechanism.
mig-welding.co.uk

Probably, just as important as power is the unit’s feed rate. The feed speed has to do with the speed at which the MIG wire gets fed from the machine to the gun.

If it is too slow, the wire will disappear the second it comes into contact with the metal – creating an unsightly, uneven weld. If the speed is too fast, the cord will reach out from the gun and leave you with a ton of spatter.

When there is a continuous arc, the wire is going just fast enough. If there is a separate setting for power and speed, then chances are you will have to play around with scraps first to find the correct setting.
The leading MIG welder will come with an automatic feed system speed setting that will adjust the rate to the relative power. If you have to make small tweaks, there is usually a manual override available with the best MIG welders.

Wire size and thickness of the material

Perfectly done weld.

The use of thin wire .023 or .030 in. will prevent burning through on light materials.

The use of thick MIG wire, such as .045 in., will allow for superior fusion when using more abundant metals.
The two most common wire types are ER70S-3 and ER70S-6. The ER70S-3 is perfect for welding purposes of all kinds.

On the other hand, the ER70S-6 wire is typically for use on dirty and rusty surfaces when more deoxidizers are necessary.

The wire size that will be utilized for gas welding will not determine the type of machine you would want to purchase, but the device will play a part in determining the size and type of wire you will use for gas welding.

Portability

Welding machine and gas cylinder in welding chart.Performance is most important when choosing a metal inert gas welder, but you want to consider the size if you have limited space and if you want to avoid carrying around a giant machine. Welders can range in size from 40 lbs. to several hundred pounds. It depends on the features and power.

The portability needs depend greatly on the kind of welding you will need to accomplish. If you have to move the welder around a great deal, there are carts available that make things a little easier. In the case where the machine will be used for auto bodywork, the welding cart is ideal for moving around the car smoothly.

On the other side, you can weld up your own welding cart. You can find the wheels on Harbor Freight or on Amazon or in your local store. You can use ticker material and stronger metal pipes to build a cart that will never fail you.

Note: if you plan on this don’t forget to build in a gas cylinder rack on it with room for removing the gas valve (box for welding tools would be nice too).

Frequently Asked Questions (F.A.Q)

What is the best MIG welder for a beginner?

Probably the best type of a MIG welder for beginners is the Hobart 500559 Handler. This is a type of welder that has a high gas yield and a lot of
power. The welder is compact and portable, perfect for inexperienced welders to move around.

It operates on 115V and delivers 140 amp of power output. The Hobart Handler also comes with flux core capacity, making it perfect for working in thick gauge steel. Additionally, it does not require any additional setup and is perfect for steel, aluminum, and stainless alloys.

Is Arc Welding stronger than MIG?

If we only consider the filler material strength, Arc Welding is not stronger than MIG welding.

Electrodes for the stick and the wire used in MIG welding can utilize the same tensile strength materials. So for example, the 70 in E70s6 bare wire and the 70 in 7018 stick rods basically have the same strength. Additionally, 70,000 psi tensile strength is as strong or even stronger than the majority of steels a person will weld.

However, stick welding can produce strong welds in some cases, but this is only possible due to better penetration when the machine is hot enough to keep the rod lit. When it comes to MIG welding, if it is not hot enough, it will subsequently not be able to penetrate deep enough and consequently produce a weaker weld.

How thick can a MIG welder weld?

Most MIG welders(that operate on 110v or on 220v) can weld up to the 3/8” (that is considered sheet metal) in a single pass. However, this will be different from welder to a welder. Best that you check the chart on the MIG welder before using it. More on welding sheet metal

Nevertheless, thicker welds can still be achieved with multiple passes. Also, to reduce thickness you can clean and heat the metal and then grind it down, but this type of MIG welding is for professionals only. Beginners could fare well by using Stick welding for thicker materials.

What amp welder do I need?

There are several factors to consider when determining the correct amp welder. First of all, you need to choose a MIG welder with enough amp for the type of job you are doing. This will probably depend on the thickness of the materials you are welding. Secondly, the limitations of your
the electrical outlets also need to be considered.

For instance, if the place where you are working only has an outlet for 110V, you will be limited to 90 amps. Generally speaking, the thickness of the materials will be .001″ per 1 amp
on a single pass. Multiple passes can result in thicker welds, but only experienced welders should attempt it.

Are gasless MIG welders any good?

Gasless MIG welding has its purposes, depending on the reason for using it. Firstly, completely gasless welding is not possible. The idea is to protect the weld pool from oxygen and the only way to do that is by displacing the air with gas.

Certain gasless MIG welders come with a Flux Core wire that already has the necessary gasses within it to protect the weld pool, but Flux welding or Flux Core welding can be advantageous and disadvantageous depending on the circumstances in which you use it.

It is mainly used when welding outside where there is a danger of wind blowing away the protection of the weld pool. Certain MIG welders are equipped only for Gas MIG welding while others can only use the Flux Core wire. However, some welders use both.

Conclusion

When you go to purchase your welder, you want to know your requirements well. Knowing what to look for will ensure you are making a wise investment for years to come. Remember to think about what you will regularly be welding. You want to buy the best MIG welder that definitely has enough power for the jobs you need.

Higher voltage MIG machines for 220v household outlets are the way to go if you have the power outlet installed in your home. If not you can start with entry-level 110 voltage MIG but as soon as you can install a 220v power outlet, you should go for it. Alternatively, you can buy these dual voltage machines but be warned that the price tag is quite higher.

More power will cost you more, but it is worth it instead of having to deal with a welder that is under-powered. Also, try to keep your budget in mind beforehand because it can be easy to get carried away with different features. this means for both welding mask and a quality welder.

In the article above, I have explained the basics of MIG machines. I hope this article has answered any questions you might have had relating to GMA welding. If you like what you have read in this article, take a second, and share the post or leave a comment.

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