Best MIG Welder Reviews for 2020 and Guide For [110V & 220V]

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Best MIG Welder Reviewed

You decided to buy your own welder. You are sick of asking others to weld stuff for you, as I was a long time ago, you want to learn the basics and enter the trade or you just need a welder for a garage and work on the yard.

As you have seen, the online market is flooded with cheap welders from China. They produce horrible welds and break down all the time.

But not all of them …

My colleague and I made a list of the best MIG welders that you can buy online. We compared them and honestly reviewed each one of them. They are made in the USA or are US brands and have extended warranties and good customer support.

So, below is a quick guide (Updated for 2020) to help you find the right MIG for your job. We will discuss the pros and cons as well as highlight the details of some of the top MIGs in the industry today. Now let’s get started.

Just a quick shout out guys! Rest assured that I put these products on the list due to their quality and my personal opinion as, let’s say, experienced welder (burn marks, ruined eyesight, and all).

I just want to be transparent with you and inform you that my site Weldingpros.net may obtain a share of sales or other monetary compensation from the links on this page.

So, buddy, I hope that using this article you pick a great welder and put some nice bits on that metal (and if not just grind it a little ;)).

Adam Mason ♠

Best 110v MIG Welders Quick Comparison

Best on the Market
Hobart 500559 Handler 140 MIG Welder...
Lincoln Electric K2185-1 Handy MIG...
Forney Easy Weld 261, 140 FC-i MIG...
LONGEVITY Migweld 140-140 Amp Mig Welder...
Hobart 500559 Handler 140 MIG Welder...
Lincoln Electric K2185-1 Handy MIG...
Forney Easy Weld 261, 140 FC-i MIG...
LONGEVITY Migweld 140-140 Amp Mig Welder...
-
115V
120V
120V
115V
25-140A
25-140A
25-125A
25-140A
Rated Output at 20% Duty Cycle 90 A
Rated Output at 20% Duty Cycle 90 A
Rated Output at 20% Duty Cycle 90 A
Rated Output at 20% Duty Cycle 90 A
MIG/Flux Core
MIG/FC
Flux Core
MIG/FC
Welds 24 ga up to 1/4 in mild steel
Welds 24 ga up to 1/8" in MS
Welds 24 ga up to 1/4 in MS
Welds 24 ga up to 3/8" MS
Industrial cast aluminum wire drive system. 5 year limited warranty, Made in USA
Well established and tested manufacturer. light weight only 26 pounds. Made in USA
Great Flux Core machine for the price. Easy to use even with low welding skill
Spool gun can be added for aluminum welding. Has a durable metal drive/feed.
Best on the Market
Hobart 500559 Handler 140 MIG Welder...
Hobart 500559 Handler 140 MIG Welder...
115V
25-140A
Rated Output at 20% Duty Cycle 90 A
MIG/Flux Core
Welds 24 ga up to 1/4 in mild steel
Industrial cast aluminum wire drive system. 5 year limited warranty, Made in USA
Lincoln Electric K2185-1 Handy MIG...
Lincoln Electric K2185-1 Handy MIG...
120V
25-140A
Rated Output at 20% Duty Cycle 90 A
MIG/FC
Welds 24 ga up to 1/8" in MS
Well established and tested manufacturer. light weight only 26 pounds. Made in USA
Forney Easy Weld 261, 140 FC-i MIG...
Forney Easy Weld 261, 140 FC-i MIG...
120V
25-125A
Rated Output at 20% Duty Cycle 90 A
Flux Core
Welds 24 ga up to 1/4 in MS
Great Flux Core machine for the price. Easy to use even with low welding skill
LONGEVITY Migweld 140-140 Amp Mig Welder...
LONGEVITY Migweld 140-140 Amp Mig Welder...
-
115V
25-140A
Rated Output at 20% Duty Cycle 90 A
MIG/FC
Welds 24 ga up to 3/8" MS
Spool gun can be added for aluminum welding. Has a durable metal drive/feed.

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Which 110V MIG welder is best for the money?


500559 Handler

Ever wanted to fast-forward the highlights in an ESPN telecast just to know the final score of the game?
Then you probably want to know in advance which product is one of the best choices out of this review.

Well, it is my opinion that you will not find a better MIG welder for its price tag than the Hobart 500559 Handler Wire Welder. This machine is durable, compact, performs outstandingly and is an excellent value for the money.

The Hobart 140 welder meets or exceeds the needs of today’s do-it-yourself hobbyist. Its drive roll system of cast aluminium and work clamp helps this machine to deliver the excellent performance of professional quality.

With industrial strength, multi-functionality and handy features, this 115v machine can handle any number of welding demands. The product comes out of the box practically ready for use with minimal setup necessary.

Check Price

Best 220v MIG Welders Quick Comparison

Image
Best Buy
Hobart - 500553 Handler 210 MVP MIG...
Editor's Choice
Lincoln Electric Powermig 210 Mp...
LINCOLN ELECTRIC CO K2698-1 Easy MIG 180...
LOTOS MIG175 175AMP Mig Welder with Free...
Forney 318 190-Amp MIG Welder,...
Amazon Rating
-
-
Voltage Inputs
120V or 230V
120V or 230V
230V
200-240V
220V
Output
25 - 140A (115V). 25 - 210A (230V)
25 - 140A (115V). 25 - 210A (230V)
25 - 210A
25 - 175A
25 - 190A
Duty cycle
115V 20% at 90 amps; 230V 30% at 150 amps
115V 20% at 90 amps; 230V 30% at 150 ampss
230V 30% at 150 amps
230V 30% at 150 amps
220V 30% at 150 amps
Features
Best of both worlds. Cast aluminium drive system. Made in USA
Large color display. Multifunctional welds Stick and TIG processes. Very easy to use
Fully adjustable drive system reduces wire tangle and crushing. Tested manufacturer.
Come's with FREE spool gun for aluminium welding.
It comes MIG ready with regulator and gas hose.
Dual Voltage
Good for aluminum and stainless steel
Best Buy
Image
Hobart - 500553 Handler 210 MVP MIG...
Amazon Rating
Voltage Inputs
120V or 230V
Output
25 - 140A (115V). 25 - 210A (230V)
Duty cycle
115V 20% at 90 amps; 230V 30% at 150 amps
Features
Best of both worlds. Cast aluminium drive system. Made in USA
Dual Voltage
Good for aluminum and stainless steel
Editor's Choice
Image
Lincoln Electric Powermig 210 Mp...
Amazon Rating
-
Voltage Inputs
120V or 230V
Output
25 - 140A (115V). 25 - 210A (230V)
Duty cycle
115V 20% at 90 amps; 230V 30% at 150 ampss
Features
Large color display. Multifunctional welds Stick and TIG processes. Very easy to use
Dual Voltage
Good for aluminum and stainless steel
Image
LINCOLN ELECTRIC CO K2698-1 Easy MIG 180...
Amazon Rating
-
Voltage Inputs
230V
Output
25 - 210A
Duty cycle
230V 30% at 150 amps
Features
Fully adjustable drive system reduces wire tangle and crushing. Tested manufacturer.
Dual Voltage
Good for aluminum and stainless steel
Image
LOTOS MIG175 175AMP Mig Welder with Free...
Amazon Rating
Voltage Inputs
200-240V
Output
25 - 175A
Duty cycle
230V 30% at 150 amps
Features
Come's with FREE spool gun for aluminium welding.
Dual Voltage
Good for aluminum and stainless steel
Image
Forney 318 190-Amp MIG Welder,...
Best Value For Money
Amazon Rating
Voltage Inputs
220V
Output
25 - 190A
Duty cycle
220V 30% at 150 amps
Features
It comes MIG ready with regulator and gas hose.
Dual Voltage
Good for aluminum and stainless steel

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Top Four Best 110v MIG Welders – Editor’s Picks


Below are some of the best reviews for MIG welding machines (last updated 2020) and important information about the most popular brands and models of MIG welders in the industry.

  • The Hobart 500559 Handler Wire Welder
  • Lincoln K2185-1 Handy MIG Welder
  • Forney 299 125FC Flux Core Welder
  • LONGEVITY Migweld 140-140 Amp Mig Welder

These reviews should help you choose one of the best welding unit for your needs. Keep in mind that all MIG welders essentially perform the same function. What separates each product from others is its application and additional manufacturer features and components.

1. The Hobart 500559 Handler Wire Welder

The Hobart 559 Handler Wire Welder, also known as the Hobart handler 140, is an MIG welder with high-task yield and incredible power. It is compact and portable. It operates on 115V household power and delivers 140 amps of output power. The Hobart Handler 140 does not need additional setup and is ideal for steel, stainless alloys, and aluminum.

Better wire feeder This 110v machine has a flux core capacity that makes it capable of working thick gauge steel – even 24-gauge up to ¼ in thick materials. The machine is perfect for DIY repairs, basic metal welding, construction jobs and auto body repairs. The Handler 140 is built to be durable. It is Hobart’s most popular MIG welder.

It is also the industry’s best model for value. It is extremely versatile. It is perfect for the welder in an auto body, farm projects, and household repairs. With a 5-position tapped voltage control, this 115v machine allows you to select how you want to tune your arc.It has a heavy-duty work clamp and gives industrial performance. For a more extensive review about this Hobart Handler, click here.

Hobart 500559 Handler 140 MIG Welder 115V
  • Welds 24 ga up to 1/4 in mild steel
  • Processes Recommended-MIG-Cast Iron,Copper,Brass,Titanium, Magnesium Alloys. Flux Cored- Aluminium, Cast Iron,Copper,Brass,Titanium, Magnesium Alloys
  • Operates off 115V standard household current.Wire Feed Speed Range 40 - 700 IPM. 50 - 740 IPM at no load
  • Amperage output: 25–140; 20% duty cycle @ 90 Amps, 19V

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW)  MIG (GMAW).
  • Weld Thickness Range: Mild Steel – 24 ga. – 1/4 in.
  • Weldable Materials: Steel, Stainless Steel, Aluminum with Spool-gun.
  • Input Voltage: 110/115/120 V, 60 Hz.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 90 A @ 20% duty cycle.
  • Amperage Range: 25 A – 140 A.
  • Wire Feed Speed: 40 IPM – 700 IPM.
  • Weight: 57 lbs.
Pros & Cons

Pros

  • Easy to use
  • Covered with 5/3/1 Hobart warranty
  • Lightweight design and compact for usage and storage
  • Easy setup
  • Versatile

Cons

  • Small voltage

2. Lincoln Electric K2185-1 Handy MIG Welder

Lincoln Electric K2185-1 can be plugged into a standard 20-amp outlet. Although gas is essential for function, it can work without gas as well. Flux Cored welding makes use of a hollow wire electrode that gets fed through the gun. This machine is compact, lightweight, and portable. It has four settings for voltage and speed adjustment that allows welding from 24-gauge to 1/8” thick metal.

It comes with everything you need for MIG welding in the box. It comes with a cable assembly, gun, clamp and work cable, gas regulator, hose, and gas nozzle, solid wire spool, contact tips and hand shield with filtering lens and plate. All you have to do is add protective gas.

Lincoln Electric K2185-1 Handy MIG Welder
  • Compact, portable and lightweight construction
  • Continuous wire feed speed adjustment
  • Ideal for welding mild steel from 24 gauge to 1/8” thick

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Back to Comparison Table

Specifications
  • Processes: Flux Cored (FCAW)  MIG (GMAW).
  • Weld Thickness Range: Mild Steel welds up to 1/8 in.
  • Weldable Materials: Steel, Aluminum with Spool-gun, Stainless Steel.
  • Input Voltage: 110/115/120 V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 70A/17V/20%  duty cycle.
  • Amperage Range: 35A -88A.
  • Wire Feed Speed: 0-300 ipm.
  • Weight: 46 (20.9 kg).
Pros & Cons

Pros

  • User-friendly
  • Easy set up
  • Compact and portable

Cons

  • Not intended for industrial use
  • Welds only Low Carbon Steel up to 1/8”.

3. Forney 299 125FC Flux Core Welder

There is no need to use a cylinder filled with argon or an argon C02 mix, which can be costly. This welder will save you money, and you can weld mild steel of a quarter of an inch. It requires 120v for input and gives 125 amp out. It is suitable for home use and garage welding. It is one of those plug-and-start welding type of welding machine.

The Forney 299 125FC Flux Core machine comes with handles and allows for 2 and 10 lb. wire spools. It can be used anywhere. It is packed in torch wrap making it easy to put on and take off. It is perfect as a starter welder. It works without having to use a gas set up.

Forney Easy Weld 299 125FC Flux Core Welder, 120-Volt, 125-Amp
  • Gasless flux core welding only
  • Welds 24 gauge up to 1/4 inch
  • 120 volt input and 125 amp output
  • Accepts 2 and 10 pound spools

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW), (Gas-less/flux-core welding only).
  • Weld Thickness Range: Plate thickness, 24 gauge up to 1/4″.
  • Weldable Materials: Mild Steel.
  • Input Voltage: 120v
  • Input Phase: 1-Phase.
  • Current Type: AC.
  • Rated Output: 125 AMP output.
  • Amperage Range: 20 – 125 AMP output.
  • Wire Feed Speed: not specified. There is a knob from 1 to 10.
  • Weight: 41.9 pounds.
Pros & Cons

Pros

  • Wire loads easily and quickly.
  • Adjustable feed speed
  • Compact

Compact and portable

Cons

  • Only two power settings

4. LONGEVITY Migweld 140-140 Amp Mig Welder

Longevity has a proprietary transformer technology and comes with thermal overload protection to prevent overheating. It is 140 amp MIG. It allows for easy interchange of torching with a spoolgun. The machine can handle up to 11 lbs. of the spool. It connects to any 110V wall outlet.

There is a power plug installed on the equipment. It has the capacity to weld up to 3/8” of Low Carbon Steel. The unit operates on gas or can function using flux-core welding. The Longevity is portable and can be plugged and used anywhere. It is perfect for the shop or home.

LONGEVITY Migweld 140-140 Amp Mig Welder Capable Of Flux-Core And Aluminum Gas Shielded Welding 110v
  • Operates on 110v standard outlet power. With power plug installed
  • Powerful welder capable of welding up to 3/8" mild steel
  • Shares the same consumables found in local stores, easy to learn and operate, comes with wire.
  • Operate the unit on gas or use flux-core gasless welding

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: FCAW, GMAW.
  • Weld Thickness Range: 24 ga – 1/4” Steel.
  • Weldable Materials: Steel, Aluminum, Inox.
  • Input Voltage:110v 50/60hz.
  • Input Phase: 1 phase.
  • Current Type: DC.
  • Rated Output: 20% @ 90A 18V duty cycle.
  • Amperage Range: up to 140A.
  • Wire Range:.025”-.030” (0.6-0.8mm) solid steel,  .030”-.035” (0.8-0.9mm) Flux-Cored.
  • Weight: 62 lbs total.
Pros & Cons

Pros

  • Versatile
  • Easy to use
  • Thermal overload protection

Cons

  • Weld pattern may be inconsistent on 20-gauge metals

Best 220v MIG Welders – Editor’s Picks


These are the best MIG welder reviews for the rigs with a little more power in them. 220v models are usually more expensive, but much more powerful.

  • Hobart 500553 Handler 210 MVP
  • Lincoln Electric Power MIG 210 Mp K3964-1
  • Lincoln Handheld, 208/230VAC
  • LOTOS MIG175 175AMP Welder with FREE Spool-Gun
  • Hobart 500536001 IronMan 230 W/DP-3545-20
  • Forney 318 190-Amp MIG Welder, 230 volts

They can prove quite useful if you regularly weld thicker steel up to 1/8’ or aluminum. With these machines, you have more room to work on developing your hobby or profession.
Some of these best MIG welders come as dual voltage machines (110V/220V) making them mobile and diverse.

1. Hobart 500553 Handler 210 MVP

With the 210 MVP, you can use either the 115V or 230V power input. It does not require additional tools to connect to the power receptacles. It has a multi-voltage plug that makes it easy to connect and use the welder anywhere. Using an instruction guide is easy. It is perfect for beginners or professionals.

The optional plugin SpoolRunner 100 is great for welding aluminum. It has a built-in wire feeder with adjustable tension. The 210 MVP MIG Welder has a powerful output to deal with 3/8 in. mild steel and good enough control for a 24 gauge. It is easy to connect the optional SpoolRunner. It can be used for applications of mild or stainless steel. The machine has seven output voltage settings and speed control.

Read here the full review of the Hobart Handler 210

Sale
Hobart - 500553 Handler 210 MVP MIG Welder
  • Dual-voltage (115V/230V) with MVP plug makes the unit easy to find a place to plug it in.
  • Welds 24 ga. to 3/8 in. steel in a single pass
  • 7 voltage settings which help fine tune for precision welding
  • Duty cycle – 115V 20% at 90 amps; 230V 30% at 150 amps

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Back to Comparison Table

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW).
  • Thickness Range: Mild Steel – 1/4 in. to 3/8 in.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 110/115/120 V, 220/230/240 V.  60 Hz
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 115 V, 90A @ 20%, 230V, 150A @ 30%.
  • Amperage Range: Not specified.
  • Wire Feed Speed: 40 IPM – 770 IPM.
  • Weight: 79 lbs.
Pros & Cons

Pros

  • Welding is smooth
  • Cost-effective

Cons

  • Short cables

2. Lincoln Electric Power MIG 210 Mp K3964-1

Mp K3964-1 is versatile and has strong sheet-metal construction. It is ideal for most DIY repairs at home or a small shop. It can be plugged into any conventional power supply. It has dual voltage inputs of 120V or 230V.

It has super excellent arc action with diamond core technology. It has an easy-turn numeric drive that indicates if there is any tension present in the unit. Lincoln is ideal for a beginner and those who are getting into welding for the first time. The display is easy to operate and simple to set up.

This multi-functional MIG welder can also be used as a stick welder or TIG welder. It’s also got many positive MIG welder reviews by Tig welders on welding forums, so if you ever choose to TIG weld something or you just want to learn TIG welding, this is the right rig for you. This is a multi-purpose welder that is among the best of its kind, but if you want to check the list of other multi-process welders, you can do it here. and the full review of this welding machine is in this article

Lincoln Electric Powermig 210 Mp #K3963-1
  • Dual Voltage Inputs (120V or 230V) means you can plug into any common power supply
  • Lightweight and portable–just 40 lbs.
  • Intuitive push-and-turn digital controls make setup a breeze
  • Large color display guides you through the setup process

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: MIG, Flux-Cored, DC Stick, DC TIG.
  • Metal Sheet Thickness:
    1. MIG: Weld up to 5/16 in. mild or stainless steel or weld aluminum* up to 3/16 in.
    2. Flux-Cored (Self- and Gas-shielded): Tackle the biggest jobs.
    3. DC Stick: Handles up to 5/32 in. stick welder electrodes.
    4. DC TIG: Enabled by Touch Start TIG® technology.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 115/230/1/60Hz
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 120V: 100A/19.0/40%, 230V: 200A/24V/25%.
  • Amperage Range: 120V: 20-140 Amps DC, Max. OCV : 56, 230V: 20-220 Amps DC, Max. OCV : 56.
  • Wire Feed Speed: 50-500 ipm (1.3-12.7 m/min).
  • Weight: 40 lbs.
Pros & Cons

Pros

  • Has a plug-and-play feature
  • Digital controls make setup a breeze
  • Large color display guides you through the setup process
  • Weighs only 40 lbs.
  • Advanced options and settings are simple to access
  • Can be used by stick and TIG welders

Cons

  • Cannot handle mass production

Back to Comparison Table

3. Lincoln MIG Welder, Handheld, 208/230VAC

The Lincoln welder comes with the regulator, gun, wire spool and other accoutrements. The standard gun is replaceable with a Magnum 100SG spool-gun.
Cast aluminum gives a smooth flow of wire throughout. There are 180 amps to heat almost any welding job.

It is versatile and uses an assortment of wire thickness for light fabrication, maintenance and repair. This is one of the hardier MIG welding machines for welding that will show its cost-effectivness for years to come.

LINCOLN ELECTRIC CO K2698-1 Easy MIG 180 Wire Feed Welder,
  • For farm, light fabrication, auto or home projects
  • For industrial 208/230-v input power
  • Can weld on thicker material up to 3/16", MIG welding & 1/2" Gas less flux-cored welding
  • Simple 2 knob Tapped control makes it easy to tackle thin steel

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW).
  • Metal Sheet Thickness:
    MIG weld 24 gauge up to 3/16 in (4.8 mm).
    Weld up to 1/2 in. (12.7 mm) steel using self-shielded Lincoln Innershield® (FCAW-S) wires.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 208/230/1/60Hz
  • Input Phase: 1-Phase.
  • Current Type: DC
  • Rated Output: 208: 130A/17V/30%,  230: 130A/20V/30%.
  • Amperage Range: 30-180A
  • Wire Feed Speed: 50-500 ipm (1.3-12.7 m/min).
  • Weight: 66 (303 kg)
Pros & Cons

Pros

  • Portable at only 66 lbs.
  • Affordable price
  • Comes with Lincoln Magnum 100SG spool-gun kit

Cons

  • Not recommended for heavy-duty jobs
  • 3/32” cullet and body.
  • You must purchase separate cullet and body if the MIG contains 1/16”, 0/040” or 0.20” electrodes.

4. LOTOS MIG175 175AMP Welder with FREE Spool Gun

The machine has excellent weld penetration with a wire feed welder’s motor system that functions well. It has a 30% duty cycle. It weighs 85 lbs. It can connect to a 200 to 220V wall outlet and can be set up in ten minutes. Its technology has been proven to be reliable and durable. A spool-gun is added to the package at no additional charge.

LOTOS MIG175 175AMP Mig Welder with Free Spool Gun, Mask, Aluminum Welding Wires, Solid Wires, Argon...
  • ★ Aluminum Wire Feeder--The durable high quality aluminum wire feeder offers a much more stable and better welding experience.
  • ★Spool Gun Include-- High-speed MIG spool gun for aluminum welding, 10 feet 4 inches long, 4-prong end connection, 1lb aluminum wire with dia. 0. 9 millimeter included. Can welder 3/16" or thinner...
  • ★Reliable and Durable-- Its transformer technology has been proven to be reliable and durable.
  • ★Rated Output--175-amp MIG welder; mild/stainless steel: 18 Gauge – 1/4"; Aluminum: 3/16" or Thinner. Input voltage: 220/240V AC.

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: FCAW, GMAW.
  • Metal Sheet Thickness: 18 Gauge –1/4″ Alu. 1/8” Plate or Thicker.
  • Weldable Materials: Steel, Stainless-Steel, Aluminum.
  • Input Voltage: Weld up to 1/2 in. (12.7 mm) steel using self-shielded Lincoln Innershield® (FCAW-S) wires.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 1. 20% @175A,  2. 30% @135A Duty cycle.
  • Amperage Range: 30-175A.
  • Wire Feed Speed: 50-400 ipm.
  • Weight: 85lbs (38.6kg)
Pros & Cons

Pros

  • Temperature controller
  • One year manufacturer warranty
  • Shipping only within the U.S.
  • Offers spool gun

Cons

  • Not recommended for heavy duty jobs

5. Hobart 500536001 IronMan 230 W/DP-3545-20

The Hobart Ironman 230 can be used in farm, garden and household repairs. It operates with 230V input power. The product comes with reversible drive rolls to limit the amount of money spent on replacement parts. The Ironman 230 also comes with controlled infinite wire speed. It has a thermal overload protection that controls and keeps it from overheating.

Hobart 500536001 IronMan 230 W/DP-3545-20 Spool Gun
  • MIG Welder capable of delivering 30-250 Amps of weld power
  • Aluminum wire drive system delivers 0 to 700 IPM wire feed speed with quick-change dual-drive rolls for .024-Inch, .030-Inch, .035-Inch and .045-Inch wires
  • Welds 24-Gauge to 1/2-Inch steel in a single pass, powered by 230-Volt AC input service and 50 Amp breaker
  • Spool hub with tool-less tension knob and automatic wire alignment makes changing wire spools easy

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: Flux Cored (FCAW), MIG (GMAW).
  • Metal Sheet Thickness: Mild Steel 24 GA. (0.8 mm) – 1/2 in.
  • Weldable Materials: Steel, Aluminum, Stainless Steel.
  • Input Voltage: 220/230/240V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output:60% @ 175A.
  • Amperage Range: 30 A – 250 A.
  • Wire Feed Speed: 0 IPM – 700 IPM.
  • Weight: 185 lbs.
Pros & Cons

Pros

  • Smooth, easy-to-control arc
  • Infinite wire speed dial
  • Easier access to the wire drive roll system

Cons

  • Short power and ground cable
  • Weighs 270 lbs
  • Needs a 230v or 240v outlet to run on household outlets

6. Forney 318 190-Amp MIG Welder, 230-volt

The Forney comes with a 10’ welding torch, 15’ power cord, regulator, and ground clamp. Its input range is up to 190/230V. It can be used on cast iron, Inox, Low Carbon Steel, and aluminum. The wire feeder is the cast-aluminum drive roll system. It allows it to last longer and weld heavy-duty materials. It welds metal up to 3/8” and there is a flow-meter included with the unit.

The product is versatile being able to process MIG and flux-core. Tweco consumables are compatible and it comes with a Euro-connect MIG gun. The spool-gun is 20-ft. in length and is ideal for aluminium wire. It has an integrated gas line and gives the user almost unlimited freedom during welding.

Forney 318 190-Amp MIG Welder, 230-Volt,Green
  • Welds up to 3/8 inch
  • Flowmeter and gas hose included
  • Processes include MIG (Gas) and Flux Cored
  • Euro-connect MIG gun with Tweco compatible consumables

Last update on 2020-04-08 / Affiliate links / Images from Amazon Product Advertising API

Specifications
  • Processes: FCAW, GMAW.
  • Metal Sheet Thickness: 24 ga. – 3/8″.
  • Weldable Materials: Steel, Inox, Aluminum.
  • Input Voltage: 230V.
  • Input Phase: 1-Phase.
  • Current Type: DC.
  • Rated Output: 120A @ 25% Duty Cycle.
  • Amperage Range: 35-190A.
  • Wire Diameter Range: 024″ – .035″.
  • Weight: 63 lbs.
Pros & Cons

Pros

  • 5/3/1 year warranty
  • Have new, improved and upgraded functions
  • Can be used for rugged jobs and workshop
  • Parts are replaceable
  • Easy to set up

Cons

  • Not very portable
Welding with MIG welder

What is MIG Welding

In MIG welding an electrode/steel wire is fed from the welder through a liner and out of a contact tip that is in the machine’s gun.
The welder uses the power to heat up and melt the wire so that it can be used as an adhesive. Inert gas is integrated into the metal liquid to protect the liquid from infusing with any other atmospheric substances.

Using the melted electrode under optimal voltage and wire control, two metal pieces can be joined as they pass through the welding gun. This process is far quicker than the traditional arc methods that required the use of welding rods. The simplicity of the operation allows users at different skill levels to utilize the tool for a wide range of welding jobs. If you want to read a longer version of how to MIG weld,  jump here.

Back to Comparison Table

There are several advantages of using a MIG welder:

  • Can be used on thick plates or light-gauge material
  • Welds aluminum, carbon and inox
  • Speeds are significantly higher than stick welding
  • Reduces the amount of smoke that usually occurs with welding

Shielding Gas

Explanation of welding with a protective gas.
an image was taken from http://www.lincolnelectric.com

Shielding gases, A.K.A, inert gases, are utilized during different types of welding, like the gas metal arc welding (GMAW) or gas tungsten arc welding (GTAW) process.

The reason welders use gases is to ensure that oxygen or vapor does permeate the work area. Although the gases inhibit the presence of oxygen, it can also create a poor weld if not used correctly.

The key is to choose the right type and amount of gas for the work you are doing. Shielding gas can also be expensive. Before you purchase shielding gas, make sure to do your homework in order to find a type of gas that is both highly-effective, weed-friendly, and cost-effective.

The four most common gasses used for high-quality weld are:

  • Carbon Dioxide (CO2)
  • Oxygen (O2)
  • Argon (Ar)
  • Helium (He)

Gasless Welding

Explanation of Flux core welding without protective gas.
image was taken from http://www.lincolnelectric.com

To use MIG welders for FCAW (gasless types of welding), it requires changing the polarity switch near the drive to alternate from a solid wire to flux cored wire.

In the case of gasless MIG welder, the flux core wire separates the weld pool from oxygen. A self-shielding tubular flux-cored wire can be utilized to remove oxygen by eliminating the weld pools reliance on atmospheric gas.

There are several benefits to gasless welding. First, the welder can be used in any position or in any environment since there is protection from the atmospheric gasses, mainly oxygen built into the MIG wire.

Second, since no outside protective gas is needed, then it is a more cost-effective and efficient means of welding. Third, it is perfect for beginners since it requires less skill to operate the machinery. Lastly, FCAW produces welds with little to no porosity. It creates a solid mass form throughout the weld.

If you wish to learn more about Self-Shielded vs. Gas-Shielded electrode, you can visit lincolnelectric.com

Power

One of the first things you want to consider when buying a MIG welder is the output power. For home DIY projects, using thin metals, 100 amps will be sufficient.
A rig that has a maximum 140 amps is good to have because you will never know if you will need to weld some things that are thicker.
It may cost you a few extra dollars, but it will be worth it.

The minimum power output is another thing to look at when considering a wire fed welder.
For 18-gauge metal, a machine with a minimum of around 30 amps is just fine. However, if you are going to weld fragile metal that is around 22 gauge or 0.8 mm, then you want to look for a machine with a minimum out of 20-25 amps.

Wire Feed Speed

The aluminum wire feed mechanism.
mig-welding.co.uk

Probably, just as important as power is the unit’s feed rate. The feed speed has to do with the speed at which the MIG wire gets fed from the machine to the gun.

If it is too slow, the wire will disappear the second it comes into contact with the metal – creating an unsightly, uneven weld. If the speed is too fast, the cord will reach out from the gun and leave you with a ton of spatter.

When there is a continuous arc, the wire is going just fast enough. If there is a separate setting for power and speed, then chances are you will have to play around with scraps first to find the correct setting.
The leading MIG welder will come with an automatic speed setting that will adjust the rate to the relative power. If you have to make small tweaks, there is usually a manual override available with the best MIG welders.

Wire size and thickness of material

Perfectly done weld.

The use of thin wire .023 or .030 in. will prevent burning through on light materials.

The use of thick MIG wire, such as .045 in., will allow for superior fusion when using more abundant metals.
The two most common wire types are ER70S-3 and ER70S-6. The ER70S-3 is perfect for welding purposes of all kinds.

On the other hand, the ER70S-6 wire is typically for use on dirty and rusty surfaces when more deoxidizers are necessary.

The wire size that will be utilized for welding will not determine the type of machine you would want to purchase, but the device will play a part in determining the size and type of wire you will use for welding.

Portability

Welding machine and gas cylinder in welding chart.Performance is most important when choosing a metal inert gas welder, but you want to consider the size if you have limited space and if you want to avoid carrying around a giant machine. Welders can range in size from 40 lbs. to several hundred pounds. It depends on the features and power.

The portability needs depend greatly on the kind of welding you will need to accomplish. If you have to move the welder around a great deal, there are carts available that make things a little easier. In the case where the machine will be used for auto body work, the cart is ideal for moving around the car smoothly.

Frequently Asked Questions (F.A.Q)

What is the best MIG welder for a beginner?

Probably the best type of a MIG welder for beginners is the Hobart 500559 Handler. This is a type of welder that has a high gas yield and a lot of
power. The welder is compact and portable, perfect for inexperienced welders to move around.

It operates on 115V and delivers 140 amp of power output. The Hobart Handler also comes with flux core capacity, making it perfect for working in thick gauge steel. Additionally, it does not require any additional setup and is perfect for steel, aluminum, and stainless alloys.

Is Arc Welding stronger than MIG?

If we only consider the filler material strength, Arc Welding is not stronger than MIG welding.

Electrodes for the stick and the wire used in MIG welding can utilize the same tensile strength materials. So for example, the 70 in E70s6 bare wire and the 70 in 7018 stick rods basically have the same strength. Additionally, 70,000 psi tensile strength is as strong or even stronger than the majority of steels a person will weld.

However, stick welding can produce strong welds in some cases, but this is only possible due to better penetration when the machine is hot enough to keep the rod lit. When it comes to MIG welding, if it is not hot enough, it will subsequently not be able to penetrate deep enough and consequently produce a weaker weld.

How thick can a MIG welder weld?

Most MIG welders(that operate on 110v or on 220v) can weld up to the 3/8” (that is considered sheet metal) in a single pass. However, this will be different from welder to a welder. Before using it you should check the chart on the MIG welder you are using. More on welding sheet metal

Nevertheless, thicker welds can still be achieved with multiple passes. Also, to reduce thickness you can clean and heat the metal and then grind it down, but this type of MIG welding is for professionals only. Beginners could fare well by using Stick welding for thicker materials.

What amp welder do I need?

There are several factors to consider when determining the correct amp welder. First of all, you need to choose a MIG welder with enough amp for the type of job you are doing. This will probably depend on the thickness of the materials you are welding. Secondly, the limitations of your
the electrical outlets also need to be considered.

For instance, if the place where you are working only has an outlet for 110V, you will be limited to 90 amps. Generally speaking, the thickness of the materials will be .001″ per 1 amp
on a single pass. Multiple passes can result in thicker welds, but only experienced welders should attempt it.

Are gasless MIG welders any good?

Gasless MIG welding has its purposes, depending on the reason for using it. Firstly, completely gasless welding is not possible. The idea is to protect the weld pool from oxygen and the only way to do that is by displacing the air with gas.

Certain gasless MIG welders come with a Flux Core wire that already has the necessary gasses within it to protect the weld pool, but Flux Core welding can be advantageous and disadvantageous depending on the circumstances in which you use it.

It is mainly used when welding outside where there is danger of wind blowing away the protection of the weld pool. Certain MIG welders are equipped only for Gas MIG welding while others can only use the Flux Core wire. However, some welders use both.

Conclusion

When you go to purchase your welder, you want to know your requirements well. Knowing what to look for will ensure you are making a wise investment for years to come. Remember to think about what you will regularly be welding. You want to buy the best MIG welder that definitely has enough power for the jobs you need.

More power will cost you more, but it is worth it instead of having to deal with a welder that is under-powered. Also, try to keep your budget in mind beforehand because it can be easy to get carried away with different features.

In the article above, I have explained the basics of MIG machines. I hope this article has answered any questions you might have had relating to GMA welding. If you like what you have read in this article, take a second and share the post or leave a comment.

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