Adam Mason

Even though it is scarce, carbon arc welding can be seen today. Today, we will talk about the fundamentals of … Read more

First and the most important is the root pass, which gives the base for all subsequent filler passes. Let’s explain … Read more

Therefore, we will discuss welding techniques, pipe welding positions, preparation, and responsibilities of pipe welder. Key Takeaways What type of … Read more

You noticed TIG welders have lift arc, high frequency, or scratch start method, so if you are wondering what they … Read more

Years of practice resulted in the Flux core welding (FCAW) method, which is just like MIG welding but uses a … Read more

As an exotic metal that is prone to contamination by active gases such as oxygen, nitrogen, and hydrogen, welding zirconium … Read more

To help you deal with the problem, you must first understand why and how welding spatters occur. This comprehensive article … Read more

But using these sticks does not guarantee a quality weld. Instead, they help the welder if he uses them correctly … Read more

However, it was quickly adopted and used on battleships and aircraft carriers. This process is widely used in industry to … Read more

Typically, strip filler is applied in an electric arc or electroslag hardfacing. Most research in the field of laser deposition … Read more

However, labor constitutes over 80 percent of the total cost of a welding operation, making it worthwhile to think “outside … Read more

Pure waterjet cutting is used for soft materials such as plastic shapes, wood or rubber, while abrasive waterjet cutting can … Read more

This article will overview the laser cutting improvements that regard the power, speed, and economics of the process. Laser Cutting … Read more

You should know that welding codes are established by renowned organizations, such as the American Welding Society (AWS) or the … Read more

Carefully following these recommendations will keep operators safe and efficiency high. So follow this guide for choosing hose and regulator … Read more

Both Nd:YAG lasers (neodymium: yttrium aluminum garnet) and CO2 lasers can thermally affect processed materials. Side effects and efficiency of … Read more

Many live by the saying, “slow and steady wins the race.” The gas tungsten arc welding (GTAW) process is a … Read more

Gouging is just an added benefit. But, depending on your gouging needs, plasma gouging can quickly become necessary. Plasma is … Read more

Welding cameras are particularly useful for improving working conditions, weld quality, set-up speed, positioning accuracy, and facilitating quality assurance. Welding … Read more

The question that emerges is how do you decide on the robotic transporter for large weldments? Whether your application best … Read more

Common Welding Inspection Methods in The Oil and Gas Industry The following methods are used mainly used to inspect welding … Read more

Why Oil Pipelines Corrode Various forces contribute to the ongoing need to develop advanced technologies to battle sour crude petroleum … Read more

Making full-penetration welds on thicker base metals, therefore, requires multiple passes. Consequently, full-penetration TIG welds on these sorts of thick … Read more

Bulk packages of electrodes are used in automated welding settings to maintain consistent feeds for the automated process and feed … Read more

In addition, Weld characteristics such as dimension/shape, volume, roughness, size, etc., can all be measured for critical evaluation. This article … Read more

This is because both processes are well suited to joining components with complex geometries, and both can meet the most … Read more

This pipe cladding process should meet the expanding market of oil-and-gas producers who require the corrosion-resistant pipe to process and … Read more

That is simply not true. You should know that a higher-rated MIG gun typically weighs more and may be less … Read more

For manual torch brazing applications, welding distributors typically handle four families of filler metal alloys and three types of flux. … Read more

Numerous issues can oppose the liner’s ability to guide the wire through the welding cable as intended. If the wire … Read more

We will cover the essential cost to performance and weld result factors, as well as the fundamentals of the welding … Read more

Recently, the American Conference of Governmental Industrial Hygienists (ACGIH) put forth strict exposure guidelines, or threshold-limit-values (TLVs), for manganese, nickel, … Read more

These torches did the trick when plasma cutting was in its infancy. Still, as plasma cutting and gouging evolved, it … Read more

Pulse Laser Welding Performance In the 1980s, GSI Lumonics developed the first switch-mode DC power supply for pulsed lasers. This … Read more

To help you understand the differences between plasma vs laser vs waterjet cutting, we will outline the advantages and disadvantages … Read more

The torch used for the gas tungsten arc welding process is an integral part of the welding system, and it … Read more

The laser cutting process utilizes a focused laser beam to evaporate and cut through metals, paper, wood, and acrylics. The … Read more

The fine laser cutting process requires the motion, laser, software, and tools to work together. What Is Fine Laser Cutting? … Read more

In addition, distributors should analyze these variables for all modes of GMAW, such as short arc and spray arc metal … Read more

Mythbusting Common Plasma Cutting Myths Myth 1: The Plasma Cutting System Is Expensive Better quality cuts, with less dross and … Read more

That’s why this article will discuss TIG welding outdoors, how and when can you do it, and whether you can … Read more

Keep this article handy as a “cheat sheet” for your next TIG aluminum repairs to make sure you get back … Read more

When it comes to weldment design, it is certainly true that details are critical. In this feature, we will examine … Read more

Sometimes, metal-cored wires may be exactly the right product to address your welding challenges. Why Should You Consider Metal-Cored Wires … Read more

Material scientists and ceramics component manufacturers have been developing new materials and processes that let engines run increasingly hotter, in … Read more

This article will discuss standard welding equipment and consumables, and their role in different welding processes such as TIG welding, … Read more

Peripheral robotic welding equipment refers to the additional equipment integrated into the automated welding system to maximize its performance. When … Read more

In this article, you’ll learn what stainless steel types the E308 electrode is designed for, which designation to choose, and … Read more

That’s why many welders ask how to do it, and what filler metal or electrode to select. To understand how … Read more

In addition, the laser beam produces an edge with a high-quality surface finish. By substituting a light beam for a … Read more

Fiber Laser Welding Application The high power densities available from fiber lasers are ideal for use in high-speed seam and … Read more

For the welder, however, there is very little quantitative published information available with respect to the quality of purge gas … Read more

Beyond this workmanship concern, however, we must also consider some design-related issues. Finishing The Weld – Workmanship-related Concerns First, let’s … Read more

The answer is it depends! Resistance welding and laser welding are both well-established technologies. However, selecting the right joining technology … Read more

Today, wire feeder technology, combined with digital welding power sources for robotic welding, is reducing cycle times through improved start/stop … Read more

Coated-abrasive Fiber Grinding Discs In addition, manufacturers often add metal-oxide modifiers to change the microstructure and, thus, the grinding performance. … Read more

Even though initial investments in automation products can be high, increased productivity and high welding speed systems can pay off … Read more

As a way of thinking about this kind of situation, let’s consider a welding design mistake, a hypothetical example: the … Read more

However, determining the travel speed for a particular size weld bead is an iterative, time-consuming process, meaning costs go up … Read more

Unfortunately, the myths surrounding this type of wire often obscure the benefits and prevent companies from considering it as a … Read more

So, when I took the time to consider what most home shop machinists might go through when they set up … Read more

Destructive Testing However, if all welded joints were created with strict procedure and operator, we can assume that the non-tested … Read more

What is metal casting used for? The metal casting process is significantly cheaper than machining metal parts out of solid … Read more

Even if you skip a few less crucial steps, most plastic joints will hold just fine. But, to create a … Read more

Is Dual shield welding the same as Flux-cored arc welding? As a welder, you might have noticed some people refer … Read more

However, laying your first good-looking bead might be the most satisfying feeling as a beginner. Let’s explain the welding beads, … Read more

Like welding, aluminum soldering is more challenging than soldering iron, but you can achieve satisfactory solder aluminum results as long … Read more

This article will discuss and explain the types of welding flames, when they are used, and how gas welding flames … Read more

What is Friction Welding Friction welding is actually a category of welding processes that consists of four main friction welding … Read more

In this article, we will discuss how and when to use argon in welding and why it is such a … Read more

However, one thing is certain, both laser and micro-welding processes are improvements to traditional TIG tool welding. So, let’s see … Read more

In this article, we will explain how to braze magnesium, the advantages of brazed joints, and the differences between welding … Read more

About Silver Brazing Once filler reaches melting temperature, the molten filler metal interacts with a thin layer of the base … Read more

Even though copper brazing is relatively easy to master and perform, there are a couple of things that could affect … Read more

Due to significantly lower temperatures compared to welding, brittleness and the likelihood of cracking of the welded material are reduced … Read more

However, knowing the fundamentals and differences in brazing vs soldering vs welding is essential for achieving the best results. Quick … Read more

Brazing utilizes the heat of 840°F, which is enough for the brazing filler metal to melt, yet not enough to … Read more

This article will teach you the basics of the essential metal mechanical properties from the welder’s perspective. Material science is … Read more

Before you start welding any of them, you must know how these metals interact with welding equipment. That’s why we … Read more

However, gas welding is even used today since it is a flexible and forgivable welding method, making it an excellent … Read more

That was the whole story in a nutshell. But, there is much more to it than that. Duty cycles of … Read more

To help you learn how welding non-ferrous metals works, you will first need to understand the properties. This article will … Read more

In this article, you’ll learn what thermite welding is, how it works, the applications, the dangers associated with it, and … Read more

On the other hand, inverter welding power supply appeared in the 1990s, and today it is slowly becoming industry standard. … Read more

There are many reasons metal plating is performed, from industrial to pure decorative purposes. This article discusses the types of … Read more

Instead, you can join aluminum using brazing, epoxy, or rivets, and today we’ll explain how to weld aluminum with no … Read more

Lead welding lead is often referred to as lead burning, as it is a manual process carried out by gas … Read more

However, once you understand how these affect weld quality, you will be ready to weld copper easily. Therefore, this detailed … Read more

In this article, you’ll learn what is the difference between a defect and discontinuity, the most common welding defects, and … Read more

Each type has its benefits and drawbacks, so let’s take a detailed overview of weld quality testing methods. What Are … Read more

In this article, you will learn proper metal identification methods. It’s relatively simple once you get the just of it. … Read more

What is a Black iron pipe? To understand how and why welding black iron pipe works, we will first discuss … Read more

Learn everything about submerged arc welding operation in this comprehensive article we complied for you today. How Does Submerged Arc … Read more

What are Pulse TIG Welding and pulse frequency? The pulse TIG welding process varies the amperage output while welding. The … Read more

Of course, laser welding has its advantages and drawbacks, but let us start by explaining the basics. What is Laser … Read more

What is Micro TIG Welding? Micro TIG is an arc welding process that takes fundamentals off the actual TIG welding, … Read more

So let’s take a look at what spot welding is, how it works, and where it is used. In the … Read more

Additionally, the quality of weld, conductivity, production costs and load bearing of the joint is what a perfect welding technique … Read more

In this article, we will look at the new design implications of sandwich panels that are possible thanks to the … Read more

Additionally, there is a fine-bore copper nozzle that constricts the arc and concentrates plasma onto a metal, welding it with … Read more

There are many “rules” welders live by when it comes to TIG filler rod selection. But it all comes down … Read more

But, that’s not the truth. This welding process can be used almost everywhere in automated and manual welding. This article … Read more

But what does Friction Stir Welding represent and how it’s different from its parent classic friction welding? This article describes … Read more

The problems that emerge are the audacity of ampacity, which directly impacts the size and construction of welding cables. History … Read more

Essentials You Must Know Before We Proceed With Comparisons DCEN – Direct current electrode negative means that the electrode lead … Read more

To help you overcome the cracking or defect, we will give you some tips on installing the gussets properly. About … Read more

However, many consider that the research is still to be done to achieve the same results regarding the strength or … Read more

Mastering the mechanical finishing of stainless steel can be challenging. However, it might turn out to be crucial to your … Read more

So if you wonder how inspection penetrants were developed, how they work, and how you use them, you are in … Read more

Let’s look at what 2T vs 4T represents, what’s the difference and how it works in MIG and TIG welding. … Read more

There is no simple answer, as the results may vary of given material type and conditions. However, today, welders often … Read more

This article will explain some of the most common MIG welding applications today so that you can learn more about … Read more

Luckily, it is not something impossible to learn. As with every form of welding, this one too takes practice, patience, … Read more

In this article, you’ll learn everything about stick welding electrodes. You can also download our Free PDF with classification of over 220 stick welding electrodes. We covered SMAW welding electrodes for all metals.

Metal type, thickness, current metal temperature, ambient temperature, and welding process determine the required preheat temperature. In this article, you … Read more

Abrasive selection plays a vital role, and so does the method of their use. A wrong abrasive on a grinding … Read more

Maintaining your MIG welder might be slightly more challenging, but it will allow it to perform better, last longer, and … Read more

These defects and errors have made most of us dump the entire project and throw it in a scrap pile. … Read more

When it comes to welding aluminum, TIG and MIG methods are still kings. But there is more than one way … Read more

The truth is that being able to MIG weld aluminum isn’t hard at all. But in my case, I had … Read more

The go-to welding methods are usually MIG and TIG welding. Both of them have a case when it comes to … Read more

These two characteristics alone make it a very valuable material that can be used for various purposes. But how does … Read more

If a welder happens to introduce some oxygen or other contaminants to the weld zone, you can go ahead and … Read more