Adam Mason

In this article, we’ll thoroughly explain the basic electricity in welding, including the voltage and amperage and the changes they … Read more

 This advanced welding process uses a non-consumable tungsten electrode and a separate wire feeder to deposit a cold filler metal … Read more

In this article, we will provide tips and tricks on how to successfully TIG weld, from proper equipment selection to … Read more

Luckily, it is not something impossible to learn. As with every form of welding, this one too takes practice, patience, … Read more

These defects and errors have made most of us dump the entire project and throw it in a scrap pile. … Read more

It is a clean method that provides a good-looking finish without creating the messy splatter that most methods come to … Read more

Even though initial investments in automation products can be high, increased productivity and high welding speed systems can pay off … Read more

As a result, we see an ever-growing welding equipment market filled with all kinds of welding machines with different price … Read more

Destructive Testing However, if all welded joints were created with strict procedure and operator, we can assume that the non-tested … Read more

It is not as easy as you would think (but not as hard as it was in the past). Lucky … Read more

But you wouldn’t be here if you didn’t have some questions about pot metal welding. Today, we answer some of … Read more

To help you understand how to get the strongest flux core weld, we will discuss the best techniques and materials … Read more

There is no simple answer, as the results may vary of given material type and conditions. However, today, welders often … Read more

But how does one weld white metal? Welding white metal is not the most common process and not used that … Read more

Before you start welding any of them, you must know how these metals interact with welding equipment. That’s why we … Read more

The problems that emerge are the audacity of ampacity, which directly impacts the size and construction of welding cables. History … Read more

On the other hand, inverter welding power supply appeared in the 1990s, and today it is slowly becoming industry standard. … Read more

However, there are more types of metals than an average person may recognize. Not all of them are good for … Read more

Additionally, there is a fine-bore copper nozzle that constricts the arc and concentrates plasma onto a metal, welding it with … Read more

The go-to welding methods are usually MIG and TIG welding. Both of them have a case when it comes to … Read more

There are many “rules” welders live by when it comes to TIG filler rod selection. But it all comes down … Read more

However, a shielding gas needs to be employed to prevent the contamination of the weld pool. Welders usually use two … Read more

The best cookware is made of stainless steel and many other types of products. Its main characteristics are durability and … Read more

Hybrid TIG welding involves the use of a secondary heat source, such as a plasma arc or laser, to increase … Read more

In this article, we’ll explore the best shielding gas for MIG welding and delve into its performances including penetration, weld … Read more

Learn everything about submerged arc welding operation in this comprehensive article we complied for you today. How Does Submerged Arc … Read more

When it comes to welding aluminum, TIG and MIG methods are still kings. But there is more than one way … Read more

However, knowing the fundamentals and differences in brazing vs soldering vs welding is essential for achieving the best results. Quick … Read more

By automating the process, manufacturers can achieve faster production rates, improved consistency, and enhanced weld quality while reducing labor costs … Read more

In this article, we will delve into the intricacies of spray transfer MIG welding, exploring its principles, advantages, and applications. … Read more

This article explores the fundamentals of globular MIG welding transfer, delving into its principles, advantages, and applications. We’ll examine the … Read more

Seamlessly blending the power of MIG welding with the finesse of TIG, Pulsed MIG Welding has unlocked a realm of … Read more

In this article, we’ll delve into the science behind MIG welding with argon co2 mix and explore its benefits and … Read more

But what makes argon such an effective shielding gas, and how does it impact the welding process? In this article, … Read more

However, using oxygen as a MIG shielding gas requires careful attention to safety and proper technique, as the increased heat … Read more

In this article, we’ll explore MIG welding with argon helium mix. The detailed overlook will show you why and when … Read more

Whether you’re a professional welder or a DIY enthusiast, you’ll find practical tips and tricks on how to MIG weld … Read more

In this article, we will explain how to MIG weld cast iron, exploring the steps, equipment, and tips needed to … Read more

However, it requires specialized techniques and equipment to ensure successful welds. In this article, we will explore how to MIG … Read more

In this article, we will explain how to MIG weld titanium, exploring the challenges and techniques involved in creating strong … Read more

Whether you are a seasoned welder or a beginner, this guide will provide you with the knowledge and confidence to … Read more

In this article, we will explain how to MIG weld exhaust pipe, a popular technique used by both professional mechanics … Read more

From preparing the metal to choosing the right arc welding methods, equipment, and techniques, let’s dive in and discover how … Read more

Whether you’re a hobbyist or a professional TIG welder, understanding TIG welding equipment is essential to achieve high-quality welds. So, … Read more

In this article, we will explore the essential steps involved in TIG welding machine setup and maintenance, providing practical tips … Read more

However, TIG welding can be a challenging task for beginners. This beginner’s guide to TIG welding art will provide you … Read more

What is a Black iron pipe? To understand how and why welding black iron pipe works, we will first discuss … Read more

With the use of advanced technologies such as augmented reality and remote control welding systems, welders can perform highly skilled … Read more

However, mastering the technique can take time and practice. In this article, we will take you through the basics of … Read more

In this article, we will provide a detailed explanaion of the fundamentals of DC TIG welding, including the equipment you … Read more

In this article, we will take you through the basics of the lift TIG arc initiation method, including the equipment … Read more

However, welding magnesium presents some unique challenges due to its low melting point and high thermal expansion coefficient. The TIG … Read more

But, getting the right technique and equipment is essential to achieve a strong, clean weld. In this article, we will … Read more

Whether you’re a beginner welder or a professional, this article will provide you with the necessary tips and techniques to … Read more

In this article, we will take you through the process of TIG welding nickel, including tips and tricks for achieving … Read more

Whether you’re a professional welder or a DIY enthusiast, this guide will give you the knowledge you need to tackle … Read more

In this article, we will take you through the process of TIG welding stainless steel to mild steel, including tips … Read more

Through our comprehensive guide, we’ll give you tips and advice on how to TIG weld zinc with confidence. The final … Read more

Welding copper isn’t the easiest task due to its unique properties, which can lead to cracking, distortion, or wrapping. The … Read more

However, our detailed guide on how to TIG weld cast iron will help you understand the issues in order to … Read more

Still, with the right preparation and techniques, TIG welding brass can be a safe and effective way to join two … Read more

That includes TIG welding equipment, such as welder, filler metal, or shield gas, but also suitable technique and tips. So … Read more

In this article, we will explore the basics of welding dissimilar metals and provide tips and tricks to help you … Read more

You’ll get tips on the best practices, the right equipment to use, and the welding techniques that will help you … Read more

Since it is not a common procedure, we will explain how to pipe welding with a MIG welder is carried … Read more

That’s why the orbital welding process was invented, as it was meant to replace manual welding and limit the poor … Read more

Even though it is scarce, carbon arc welding can be seen today. Today, we will talk about the fundamentals of … Read more

First and the most important is the root pass, which gives the base for all subsequent filler passes. Let’s explain … Read more

Therefore, we will discuss welding techniques, pipe welding positions, preparation, and responsibilities of pipe welder. Key Takeaways What type of … Read more

You noticed TIG welders have lift arc, high frequency, or scratch start method, so if you are wondering what they … Read more

Years of practice resulted in the Flux core welding (FCAW) method, which is just like MIG welding but uses a … Read more

As an exotic metal that is prone to contamination by active gases such as oxygen, nitrogen, and hydrogen, welding zirconium … Read more

To help you deal with the problem, you must first understand why and how welding spatters occur. This comprehensive article … Read more

But using these sticks does not guarantee a quality weld. Instead, they help the welder if he uses them correctly … Read more

However, it was quickly adopted and used on battleships and aircraft carriers. This process is widely used in industry to … Read more

Typically, strip filler is applied in an electric arc or electroslag hardfacing. Most research in the field of laser deposition … Read more

However, labor constitutes over 80 percent of the total cost of a welding operation, making it worthwhile to think “outside … Read more

Pure waterjet cutting is used for soft materials such as plastic shapes, wood or rubber, while abrasive waterjet cutting can … Read more

This article will overview the laser cutting improvements that regard the power, speed, and economics of the process. Laser Cutting … Read more

You should know that welding codes are established by renowned organizations, such as the American Welding Society (AWS) or the … Read more

Carefully following these recommendations will keep operators safe and efficiency high. So follow this guide for choosing hose and regulator … Read more

Both Nd:YAG lasers (neodymium: yttrium aluminum garnet) and CO2 lasers can thermally affect processed materials. Side effects and efficiency of … Read more

Many live by the saying, “slow and steady wins the race.” The gas tungsten arc welding (GTAW) process is a … Read more

Gouging is just an added benefit. But, depending on your gouging needs, plasma gouging can quickly become necessary. Plasma is … Read more

Welding cameras are particularly useful for improving working conditions, weld quality, set-up speed, positioning accuracy, and facilitating quality assurance. Welding … Read more

The question that emerges is how do you decide on the robotic transporter for large weldments? Whether your application best … Read more

Common Welding Inspection Methods in The Oil and Gas Industry The following methods are used mainly used to inspect welding … Read more

Why Oil Pipelines Corrode Various forces contribute to the ongoing need to develop advanced technologies to battle sour crude petroleum … Read more

Making full-penetration welds on thicker base metals, therefore, requires multiple passes. Consequently, full-penetration TIG welds on these sorts of thick … Read more

Bulk packages of electrodes are used in automated welding settings to maintain consistent feeds for the automated process and feed … Read more

In addition, Weld characteristics such as dimension/shape, volume, roughness, size, etc., can all be measured for critical evaluation. This article … Read more

This is because both processes are well suited to joining components with complex geometries, and both can meet the most … Read more

This pipe cladding process should meet the expanding market of oil-and-gas producers who require the corrosion-resistant pipe to process and … Read more

That is simply not true. You should know that a higher-rated MIG gun typically weighs more and may be less … Read more

For manual torch brazing applications, welding distributors typically handle four families of filler metal alloys and three types of flux. … Read more

Numerous issues can oppose the liner’s ability to guide the wire through the welding cable as intended. If the wire … Read more

We will cover the essential cost to performance and weld result factors, as well as the fundamentals of the welding … Read more

Recently, the American Conference of Governmental Industrial Hygienists (ACGIH) put forth strict exposure guidelines, or threshold-limit-values (TLVs), for manganese, nickel, … Read more

These torches did the trick when plasma cutting was in its infancy. Still, as plasma cutting and gouging evolved, it … Read more

Pulse Laser Welding Performance In the 1980s, GSI Lumonics developed the first switch-mode DC power supply for pulsed lasers. This … Read more

To help you understand the differences between plasma vs laser vs waterjet cutting, we will outline the advantages and disadvantages … Read more

The torch used for the gas tungsten arc welding process is an integral part of the welding system, and it … Read more

The laser cutting process utilizes a focused laser beam to evaporate and cut through metals, paper, wood, and acrylics. The … Read more

The fine laser cutting process requires the motion, laser, software, and tools to work together. What Is Fine Laser Cutting? … Read more

In addition, distributors should analyze these variables for all modes of GMAW, such as short arc and spray arc metal … Read more

Mythbusting Common Plasma Cutting Myths Myth 1: The Plasma Cutting System Is Expensive Better quality cuts, with less dross and … Read more

That’s why this article will discuss TIG welding outdoors, how and when can you do it, and whether you can … Read more

Keep this article handy as a “cheat sheet” for your next TIG aluminum repairs to make sure you get back … Read more

When it comes to weldment design, it is certainly true that details are critical. In this feature, we will examine … Read more

Sometimes, metal-cored wires may be exactly the right product to address your welding challenges. Why Should You Consider Metal-Cored Wires … Read more

Material scientists and ceramics component manufacturers have been developing new materials and processes that let engines run increasingly hotter, in … Read more

This article will discuss standard welding equipment and consumables, and their role in different welding processes such as TIG welding, … Read more

Peripheral robotic welding equipment refers to the additional equipment integrated into the automated welding system to maximize its performance. When … Read more

In this article, you’ll learn what stainless steel types the E308 electrode is designed for, which designation to choose, and … Read more

That’s why many welders ask how to do it, and what filler metal or electrode to select. To understand how … Read more

In addition, the laser beam produces an edge with a high-quality surface finish. By substituting a light beam for a … Read more

Fiber Laser Welding Application The high power densities available from fiber lasers are ideal for use in high-speed seam and … Read more

For the welder, however, there is very little quantitative published information available with respect to the quality of purge gas … Read more

Beyond this workmanship concern, however, we must also consider some design-related issues. Finishing The Weld – Workmanship-related Concerns First, let’s … Read more

The answer is it depends! Resistance welding and laser welding are both well-established technologies. However, selecting the right joining technology … Read more

Today, wire feeder technology, combined with digital welding power sources for robotic welding, is reducing cycle times through improved start/stop … Read more

Coated-abrasive Fiber Grinding Discs In addition, manufacturers often add metal-oxide modifiers to change the microstructure and, thus, the grinding performance. … Read more

As a way of thinking about this kind of situation, let’s consider a welding design mistake, a hypothetical example: the … Read more

However, determining the travel speed for a particular size weld bead is an iterative, time-consuming process, meaning costs go up … Read more

Unfortunately, the myths surrounding this type of wire often obscure the benefits and prevent companies from considering it as a … Read more

So, when I took the time to consider what most home shop machinists might go through when they set up … Read more

What is metal casting used for? The metal casting process is significantly cheaper than machining metal parts out of solid … Read more

Even if you skip a few less crucial steps, most plastic joints will hold just fine. But, to create a … Read more

Is Dual shield welding the same as Flux-cored arc welding? As a welder, you might have noticed some people refer … Read more

However, laying your first good-looking bead might be the most satisfying feeling as a beginner. Let’s explain the welding beads, … Read more

Like welding, aluminum soldering is more challenging than soldering iron, but you can achieve satisfactory solder aluminum results as long … Read more

This article will discuss and explain the types of welding flames, when they are used, and how gas welding flames … Read more

What is Friction Welding Friction welding is actually a category of welding processes that consists of four main friction welding … Read more

In this article, we will discuss how and when to use argon in welding and why it is such a … Read more

However, one thing is certain, both laser and micro-welding processes are improvements to traditional TIG tool welding. So, let’s see … Read more

In this article, we will explain how to braze magnesium, the advantages of brazed joints, and the differences between welding … Read more

About Silver Brazing Once filler reaches melting temperature, the molten filler metal interacts with a thin layer of the base … Read more

Even though copper brazing is relatively easy to master and perform, there are a couple of things that could affect … Read more

Due to significantly lower temperatures compared to welding, brittleness and the likelihood of cracking of the welded material are reduced … Read more

Brazing utilizes the heat of 840°F, which is enough for the brazing filler metal to melt, yet not enough to … Read more

This article will teach you the basics of the essential metal mechanical properties from the welder’s perspective. Material science is … Read more

However, gas welding is even used today since it is a flexible and forgivable welding method, making it an excellent … Read more

That was the whole story in a nutshell. But, there is much more to it than that. Duty cycles of … Read more

To help you learn how welding non-ferrous metals works, you will first need to understand the properties. This article will … Read more